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Electrical Engineer with experience in Industrial Plant Setting

Location:
Australia
Posted:
May 12, 2015

Contact this candidate

Resume:

Percival L. Alcon

P.O. Box *** Port Moresby, NCD, Papua New Guinea

Email: ************@*****.*** Phone Nos. :

+675******** / +675-********

Qualifications and Certifications:

B.S. Electrical Engineering - MAPUA Institute of Technology (Manila,

Philippines ) 25/11/1988

Instrumentation & Process Control -University of the Philippines (Manila,

Phil.) Nov. 2000

Industrial Electricity - Ramon Magsaysay Evening Vocational School -

Manila, Phil.) 09/29/1987

Registered Electrical Engineer - Professional Regulation Commission, Phil.

Registration # - 13100

Instrumentation & Control Engineer -Phil. Instrumentation & Control

Society, Registration #-0285

Registered Engineer - PNG Professional Engineer Registration Board -

Registration No. 2613

Licensed Electrician - PNG Power Ltd. With License No. 2565

Professional Society:

Integrated Institute of Electrical Engineers of the Philippines -Lifetime

Member

Philippine Instrumentation and Control Society- Member

Institute of Engineers Papua New Guinea - Member (MIEPNG)

PROFESSIONAL EXPERIENCE:

12/08 - 06/13 Goodman Fielder International (P.O. Box 673 Port

Moresby, Papua New Guinea)

Flour Milling and Automated Bakery Plant - Manufacturing

Plant/Site Electrical Engineer - Essential Job Responsibilities

. Maintenance and repair of the Flour Milling plant machineries from

wheat boat unloading, production to packaging. Maintenance and repair

of the automated Bakery plant machineries from blowing of flour, batch

weighing, mixing, proofing, baking/cooking, slicing and packing. It

includes also room freezers, water chillers, ice makers and truck

freezers maintenance. Upgrading of machineries and Project execution .

Continuous improvement on the maintenance process and Solid PM work.

. Maintenance and fault finding of PLC's (Allen Bradley, Omron, Siemens

and CITEC SCADA) on both plants, pneumatics, hydraulics, motor

controls and incorporating electrical safety interlocks on all

machineries (Cat 3). Repairs, monitors, and calibrates all plant

instruments needed in the process (EMC, "AND" and Rhinstrum

weighers, Electronic flow meters, pressure switch, Moisture Analyser)

making sure of full compliance on audits and ensuring its full

documentation. Prepares electrical drawings on new installations and

machineries which drawings are not available.

. Electronic Troubleshooting and repair on PLC Module cards, Switching

Power supplies, electronic control boards, process instruments,

Industrial & office electronic equipment.

. Makes recommendation for changes, designs and manages upgrades and its

installations, optimizing the new and existing equipments with its

full documentations.

. Practicing & good understanding of health, safety, HACCP/Food safety,

GMP & quality.

. Ensures maintainability & reliability of equipment, buildings and

facilities to achieve a high level of asset preservation at a reduced

total operating cost by supervising and coaching direct report in the

performance of their duties. Complete performance reviews and provide

feedback to direct reports. Efficient and fast troubleshooting on my

side on fast moving product machineries including packing

machineries.

. Provide engineering counsel and leadership in establishing & refining

PM programs, employees training programs, manpower scheduling

techniques, parts room inventory, efficiency improvement program and

regulatory compliance programs.

. Establish economic logic regarding equipment to be PM'd & determine

the cost of the PM tasks which include engineering analysis to

determine the root cause of the most critical & repetitive equipment

failures.

. Communicate & facilitate the materials, equipment & spare parts

standardization & inter-changeability program which will save huge

amount on spare parts and stocks.

. Manage planning and scheduling of the maintenance work using the work

order system and PRAGMA, Facilitate coordination with other department

for equipment availability & optimization of the resources.

. Established a work measurement techniques & determine the

effectiveness & needed improvements of the electrical maintenance

department.

. Involved in selection of electrical maintenance personnel candidates

for successor planning and provides technical support for system

operations.

. 24 hour on call duty after normal shift to minimize downtime and

maximize running hours.

Experiences Gained:

. I was able to set up a Good Preventive Maintenance System for the

Flour Mill and Bakery Plant that is being generated and being updated

daily.

. I was able to bring down the breakdown to a very minimal breakdown

weekly for each plant by good planning and organizational skills.

. I was able to reinforce the electrical team with technical know-how

to meet the objective of bringing down the occurrence of breakdown

by having an electrical team talk and OJT every week to cover the

daily problems that arise. This made our team focused, establish good

communication skills, achieve results through teamwork and a highly

motivated team.

. Was able to set up a good filing system that documented all the

calibration monitoring, and electrical filings.

. Always having the time to deliver projects and work schedule ahead of

time and executes with excellence by having the drive for results,

setting clear expectations, reviewing progress, acting decisively and

solving problems as it comes.

. I trained my team to develop multitasking and multi skilling

capabilities and to be a good team player by incorporating good

practices, good characters and good interpersonal relationship during

counselling and team talks.

5/04-11/08 Panamex Pacific (PNG) Ltd. (P.O. Box 1843 Lae, Papua New

Guinea

Safety Matches making, Powder Laundry Packing, Bath soap

making, cooking

oil bottling and Trading.

Plant Engineer - Responsibilities

. Maintenance and repair of all match making equipment from log to

packed safety matches, vertical form re-packing machines, bath soap

making machineries, cooking oil bottling machine, and horizontal

packaging machineries. It includes the preventive maintenance of

water tube boiler, generator, compressors, air driers and water

chillers.

. Implementation of good Preventive Maintenance on all the machineries

with a good format that is being implemented on a daily basis by the

maintenance staff.

. Direction and supervision of daily maintenance activities, including

fabrication, project implementation and staff's daily routine to

capture and foresee future problems which involved machinists, fitters

and electricians.

. Sourcing of spare parts needed from overseas and coordinating and

negotiating outside fabrication and contractor supervision when needed

because of parts scarcity.

. Fault finding of PLC problems, motor controls, pneumatics,

hydraulics, inverters, rotating machines, mechanical problems,

company vehicles, and fork lifts.

. Calibration of all instruments needed in the process and its

documentation.

. Training of operators and production supervisors to improve equipment

service processes, implementation of Total Preventive Maintenance, 5S,

and fire fighting.

. Maintains and monitors the right stock level of spare parts and

accurate inventory syst.

Experiences Gained:

. I can anticipate future problems and can plan ahead in terms of parts

preparation before the job is being executed and lessens unforeseen

breakdown because of the implementation of preventive maintenance and

daily routine schedules to staffs.

. I cut down the number of breakdowns for electrical and mechanical that

increased the OEE of the plant. I developed business management

techniques in the areas of planning, organizing, scheduling and

directing. Provides clear and strategic direction by setting a clear

and simple course of action, staying focused on the most important

priorities, and visualize and plan for the future.

. I strengthen the Engineering team with team talk, counselling and

training every week to prepare engineering personnel to do the

maintenance job properly thus eliminating contractors called in to do

the job in the plant during breakdowns .

. I gained experience in working with soap making machineries,

matchmaking machineries, oil bottling and to head the engineering

department of Panamex.

. I drafted Panamex PNG safety Policy and guidelines with respect to

OH&S which is not available at that time . I implemented and trained

personnel according to the Safety and Policy guidelines, especially

fire fighting.

. Incidence of plant accidents was lessened due to the implementation of

the safety guidelines and safety committee and first aiders was

formed.

7/02- 1/04 EASTERNPAK (P. O. Box 9942, Dammam 31423, Kingdom of Saudi

Arabia)

Carton Plant (Corrugating, Printing and Converting) -

Manufacturing

Electrical Engineer - Responsibilities

. Maintenance and repair of all the machineries in corrugated carton

production . Maintenance of BHS corrugating machine (Software and

Hardware), printing and cutting machines as CUIR, Kopper, Saturn,

Martin, J&L folder and gluer, Jumbo converting/printing machine,

Lamina, automatic stitchers, strapping machines, baler machine, and

shrink wrapping machines. It includes also electric forklift,

compressors, boiler and generator.

. Maintenance and repair of PLC, electronic control boards installed on

every machines, complex pneumatics system, hydraulics system, motor

controls and motor overhauling.

. Commissioning of new machines and making recommendation to improve

product service processes. Board level card repairs when no parts and

needed.

. Maintenance of AC's and panel type AC's installed on all machinery

panel boards.

. Calibration of monitoring instruments used in process control and its

documentation.

. Supervise all contractors' works and make sure they will comply to

company procedure.

Experiences Gained:

. I developed my flexibility working in a country having a weather that

can be extremely hot or cold, an environment that directly affects

maintenance activities and patience.

. I developed knowledge and experience in a carton making manufacturing

and developed working on less supervision and strengthening my

decision making skills.

. I improved on being a team player and gained multitasking and multi

skilling capabilities and I enhanced the ability to work with very

minimal supervision, having assigned to every shift working alone with

no supervisors to oversee .

. Proven initiative and working fast with good quality and accurate

work.

10/96-7/02 PHIMCO INDUSTRIES INC. (Felix Manalo St., Punta Sta. Ana,

Manila, Phils.)

Safety Matches and Mosquito Coil Manufacturer

Electrical Supervisor, Safety engineer & Pollution Control Officer -

Responsibilities

. Maintenance of match making equipment consisting of 5 automatic lines

and being controlled by Siemens S5 PLC and HMI's. From raw logs to

finished products.

. Maintenance of Chambon 350 and 500 web offset printing machines that

produce outer skillet making, Heidelberg, Polar and Solna printing

and cutting machine.

. Maintenance of all mosquito coil machineries, and splint lines

machineries which are located on different sites. Maintenance of

Siemens and Omron PLC's

. Maintenance of compressors, boiler, generators, waste water treatment,

& powerhouse.

. Maintenance and repair of inverters, telephone system and paging

system.

. Electrical load computation and wiring sizing and specifications.

. Implemented electrical maintenance system per line per machine.

. Calibration of process instruments needed in a quality assurance.

. Field Servicing and maintenance of other sister company located in

remote area.

Experiences Gained:

. Drafted electrical maintenance plans and its execution on a daily

basis that lessens breakdowns and maximize OEE.

. I chaired the Calibration Committee. I drafted the calibration

procedures and manuals.

. Total Preventive Maintenance and Autonomous Maintenance

implementation.

. Member of Phimco's Project Engineering team that is involved in any

upgrade, new machine acquisitions, improvements and any project

assigned by the management.

. As Pollution Control Officer, attends to the requirements of the plant

as to monitoring and supervising matters of environmental concerns

such as air emission, wastewater and solid waste management and

renewal of company permits and acquire licenses.

. As Safety Engineer, drafted the Company Safety Guidelines and

responsible for employees safety and safety implementation in

accordance with the occupational safety guidelines set by the Gov't.

Training of fire brigade regularly OSH, fire fighting and accident

prevention. Coordinating with other government agencies on complying

all requirements to operate.

3/93 - 6/96 Saudi Business Machines Limited (IBM Saudi Arabia)

(P.O. Box 818, Riyadh 11421, Kingdom of Saudi

Arabia)

Sales and Support for IBM products and peripherals

Availability Field Service Engineer - Responsibilities

. Computer repair using sophisticated instruments such as oscilloscope,

analog and digital multimeter, and temperature controlled soldering

iron and surface mount desoldering.

. Field servicing of computers and peripherals and have the ability to

prepare and bring right parts needed in doing field servicing.

Component level repair on regulated power supplies, UPS, laptops,

notebooks, desktop PC's, POS machines, printers, dumb terminals,

monitors, mainframe cards, communication cards, TV's, f and office

equipments. Network and Communication cabling and diagnosis, repair

and Installation

. Receive defective units from the field and send it back repaired and

conditioned.

Experiences Gained:

. Implemented procedure of monitoring in and out of stocks from the

storage area.

. Set up the Saudi Business Machine repair centre which does not exist

at the time of joining the company and started to repair IBM products

for the country support parts.

. Experienced sourcing out parts and buying electronics parts outside

the country.

2/92 - 3/93 Integrated Computer Systems Incorporated (3/F Limketkai

Bldg.,

Ortigas Ave., Greenhills, San Juan, Metro Manila,

Philippines)

Sales and Support for IBM, Mitac and Compaq Computers and

peripherals

Field Computer Technician

Field servicing of computers and customers under maintenance

agreement.

Component level repair on printer, computer boards, laptop and

notebooks.

Component level repair of monitors, ups, power supplies and

peripheral cards.

Floppy disk drives alignment and repair, hard disk repair and data

recovery.

Repair of motherboards and monitors and all computer peripherals.

Communication cabling and networking, diagnosis, repair and

installation.

Going out to customers, attending to complaints and provide

solution to the complaints.

Give technical information to problems encountered and preventive

measures.

Handles Customer's Service regarding units under warranty that

failed.

Repair received warranty units the quickest time possible.

4/90 - 2/91 Wallem Maritime Services Incorporated (Wallem Philippines

Bldg.,

Corner Beaterio and Legaspi Streets, Intramuros Manila

Philippines)

Shipping Manning

Ship Electrician

Maintenance and repair of computer control room and its monitoring

system.

Maintenance of all rotating machines and electronic control boards.

Including mechanical switches.

Maintenance of the communication systems (paging and telephone)

Back up battery maintenance.

Overhauling of motors, repair of control circuits, and ensuring

less downtime.

Maintenance and testing of fire alarm system ensuring it will

function in the event of fire.

Repair of boards, recorders, printers and pc being used in the

monitoring system.

Repair and calibration of Temperature controllers and its sensors

(T/C, PT 100, etc).

Repair and calibration of Pressure controller and gauges and

electronic valves

PLC repair and diagnostic, Hydraulic and pneumatic faultfinding.

Maintenance of the Boiler and all monitoring instruments.

Maintenance of pumps, ensuring backup pumps are ready during

breakdowns.

Requisitions of spare parts needed on board and accurate inventory

and parts monitoring.

Maintains all lighting and mooring system and all electrical

items in the ship.

Maintenance of the freezer room of the ship .

1/89 - 3/90 Phil. Atmospheric, Geophysical & Astronomical Services

Administration

(Tandang Sora Ave., Diliman, Quezon City, Philippines)

Weather Bureau, Astronomical Services

Electronic Technician

Installation, repair, calibration and maintenance of radio communication

equipment,

weather radar, upper air sounding and meteorological equipment.

Component level repair of VHF radios.

Component level repair of radar scanner, console, high voltage

current power supply,

video CRT, keyboards and console cards. Test and burnt before it

will be used in the field.

Field repair and installation on radar site.

Installation of antenna and its propagation.

Repair of all the bureau's electronic equipment pulled out from the

field.

Requisition of spare parts needed with respect to repairs.

Repair all defective office equipment pulled out from different

branches of the bureau.

ISO Seminars:

ISO Awareness, ISO Documentation, Internal Quality Audit, Statistical

Process Control, Instruction to ISO 9001:2000 QMS Requirements (Phimco

Ind., Inc. Punta Sta. Ana, Manila - Sept 2000)

Professional Education and Training:

Emergency First Aid Course (St. John Ambulance, Port Moresby,

Papua New Guinea -Nov 2010)

Refrigeration and Airconditioning (Don Bosco Tech. College Mandaluyong

City, Phil. - Jan 2009)

Level 2 Senior First Aid (Allens Tarining Pty Ltd, 133 Auburn St.,Goulburn

NSW Australia - Nov 2007)

Cell phone Repair Technology (Fixfon Cell phone Masters, Quezon

City, Phil. - April 26 -May 1, 2004)

Sensors, PLC Technology (Festo Didactic Training Center, Makati

City, Philippines - May 2002)

Multi-Tiered System Development-Oracle (ROCS Technology, Ortigas,

Pasig City, Phil. April 2002

Clean Air Act Monitoring and Self Monitoring Report Prep. (PCAPI

OSHC Quezon City, Philippines - 2002)

Boiler Operation and Maintenance (Kaizen Mgt. System, Horizon

Hotel EDSA Philippines - Dec 2001)

Fire Education Awareness Training (Phimco Ind., Inc. Punta Sta.

Ana, Manila - Aug 2000)

Calibration for ISO 9001:2000 QMS (Neville & Clarke Galeria Suites

Pasig City, Philippines - Aug. 6, 2001)

Industrial Calibration Module 2 Advance (STD-MET Consultancy, Laguna

Phil. -June 22-23, 2001)

Fire Education Awareness Training (FPPI, Calamba, Laguna, Phil. -

June 8, 2001)

Pollution Control Officers Training Course (PCAPI Training Room, M.

Manila, Phil. - May 21-25 2001)

Road Accident Prevention (Safety Org. Of the Phil., Training Room,

Manila, Phil. - May 12, 2001)

Occupational Safety and Health (Safety Organization of the Phil.,

Baguio, Phil. - May 6-11, 2001)

Mass Metrology (University of the Phil., By Sartorius Group Quezon

City Philippines - April 25, 2001

Comprehensive Course on Instrumentation &Process Control

(University of the Philippines - Nov. 2000)

Performance Development System Seminar (Phimco Ind., Inc. Punta

Sta. Ana, Manila - Sept 2000)

Supervision ( Phimco Ind., Inc. Punta Sta. Ana, Manila - Aug

2000)

Applying Electronic Sensors (IFM Effector, Manila Philippines -

April 2000)

Simatic S5 PLC System Training Part 2 (SIEMENS Phil. Makati City,

Philippines- July 12-16, 1999)

Simatic S5 PLC System Training Part 1 (SIEMENS Phil. Makati City,

Philippines - July 5-9, 1999)

Industrial Commercial Wiring Installation and Maintenance (Dual

Tech, Pasay, Phil. - June 1999)

Industrial Calibration (M.I.R.D.C. Taguig, Metro Manila,

Philippines - Feb. 1999)

Advance Electro Pneumatics Controls (Festo Training Center, Makati

City, Philippines - Dec. 1998)

Maintenance Management Course (University of the Philippines (NEC),

M. Manila Phil. - Dec. 1998)

Supervision (Guthrie-Jensen Consultants to Management, Manila,

Philippines - June 1998)

Pneumatics (Basic and Electro) (Dual Tech Training Center, Metro

Manila, Phil. - Nov. 1997)

TPM & Autonomous Maintenance (Development Academy of The Phil.,

Manila, Phil. - Jan. 1997)

Drive Components and Maintenance (Dual Tech Training Center, Manila

Phil. - Nov. 1996)

MT 2000 Soldering and De-soldering (Saudi Business Machine, Riyadh K.S.A.,

- March, 1995)

Entrepreneurial Seminar (MERALCO Foundation Institute, M. Manila,

Philippines - Aug. 1991)

PLC Industrial Controls (MERALCO Foundation Institute, M. Manila,

Philippines - Aug. 1991)

Computer Hardware Servicing (MERALCO Foundation Institute, M. Manila,

Phil. - Aug. 1991)

Motor Tests and Controls (Department Of Trade and Ind. CMDF Cavite

Phil. - Oct. 1990)

Personal Survival Technique, Fire Fighting, First Aide at Sea,

Survival Craft Life Boat Handling, General

Tanker Safety Course (Asia Pacific Maritime Training

Centre, Manila Phil. - Jan 1990)[pic]



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