Percival L. Alcon
P.O. Box *** Port Moresby, NCD, Papua New Guinea
Email: ************@*****.*** Phone Nos. :
Qualifications and Certifications:
B.S. Electrical Engineering - MAPUA Institute of Technology (Manila,
Philippines ) 25/11/1988
Instrumentation & Process Control -University of the Philippines (Manila,
Phil.) Nov. 2000
Industrial Electricity - Ramon Magsaysay Evening Vocational School -
Manila, Phil.) 09/29/1987
Registered Electrical Engineer - Professional Regulation Commission, Phil.
Registration # - 13100
Instrumentation & Control Engineer -Phil. Instrumentation & Control
Society, Registration #-0285
Registered Engineer - PNG Professional Engineer Registration Board -
Registration No. 2613
Licensed Electrician - PNG Power Ltd. With License No. 2565
Professional Society:
Integrated Institute of Electrical Engineers of the Philippines -Lifetime
Member
Philippine Instrumentation and Control Society- Member
Institute of Engineers Papua New Guinea - Member (MIEPNG)
PROFESSIONAL EXPERIENCE:
12/08 - 06/13 Goodman Fielder International (P.O. Box 673 Port
Moresby, Papua New Guinea)
Flour Milling and Automated Bakery Plant - Manufacturing
Plant/Site Electrical Engineer - Essential Job Responsibilities
. Maintenance and repair of the Flour Milling plant machineries from
wheat boat unloading, production to packaging. Maintenance and repair
of the automated Bakery plant machineries from blowing of flour, batch
weighing, mixing, proofing, baking/cooking, slicing and packing. It
includes also room freezers, water chillers, ice makers and truck
freezers maintenance. Upgrading of machineries and Project execution .
Continuous improvement on the maintenance process and Solid PM work.
. Maintenance and fault finding of PLC's (Allen Bradley, Omron, Siemens
and CITEC SCADA) on both plants, pneumatics, hydraulics, motor
controls and incorporating electrical safety interlocks on all
machineries (Cat 3). Repairs, monitors, and calibrates all plant
instruments needed in the process (EMC, "AND" and Rhinstrum
weighers, Electronic flow meters, pressure switch, Moisture Analyser)
making sure of full compliance on audits and ensuring its full
documentation. Prepares electrical drawings on new installations and
machineries which drawings are not available.
. Electronic Troubleshooting and repair on PLC Module cards, Switching
Power supplies, electronic control boards, process instruments,
Industrial & office electronic equipment.
. Makes recommendation for changes, designs and manages upgrades and its
installations, optimizing the new and existing equipments with its
full documentations.
. Practicing & good understanding of health, safety, HACCP/Food safety,
GMP & quality.
. Ensures maintainability & reliability of equipment, buildings and
facilities to achieve a high level of asset preservation at a reduced
total operating cost by supervising and coaching direct report in the
performance of their duties. Complete performance reviews and provide
feedback to direct reports. Efficient and fast troubleshooting on my
side on fast moving product machineries including packing
machineries.
. Provide engineering counsel and leadership in establishing & refining
PM programs, employees training programs, manpower scheduling
techniques, parts room inventory, efficiency improvement program and
regulatory compliance programs.
. Establish economic logic regarding equipment to be PM'd & determine
the cost of the PM tasks which include engineering analysis to
determine the root cause of the most critical & repetitive equipment
failures.
. Communicate & facilitate the materials, equipment & spare parts
standardization & inter-changeability program which will save huge
amount on spare parts and stocks.
. Manage planning and scheduling of the maintenance work using the work
order system and PRAGMA, Facilitate coordination with other department
for equipment availability & optimization of the resources.
. Established a work measurement techniques & determine the
effectiveness & needed improvements of the electrical maintenance
department.
. Involved in selection of electrical maintenance personnel candidates
for successor planning and provides technical support for system
operations.
. 24 hour on call duty after normal shift to minimize downtime and
maximize running hours.
Experiences Gained:
. I was able to set up a Good Preventive Maintenance System for the
Flour Mill and Bakery Plant that is being generated and being updated
daily.
. I was able to bring down the breakdown to a very minimal breakdown
weekly for each plant by good planning and organizational skills.
. I was able to reinforce the electrical team with technical know-how
to meet the objective of bringing down the occurrence of breakdown
by having an electrical team talk and OJT every week to cover the
daily problems that arise. This made our team focused, establish good
communication skills, achieve results through teamwork and a highly
motivated team.
. Was able to set up a good filing system that documented all the
calibration monitoring, and electrical filings.
. Always having the time to deliver projects and work schedule ahead of
time and executes with excellence by having the drive for results,
setting clear expectations, reviewing progress, acting decisively and
solving problems as it comes.
. I trained my team to develop multitasking and multi skilling
capabilities and to be a good team player by incorporating good
practices, good characters and good interpersonal relationship during
counselling and team talks.
5/04-11/08 Panamex Pacific (PNG) Ltd. (P.O. Box 1843 Lae, Papua New
Guinea
Safety Matches making, Powder Laundry Packing, Bath soap
making, cooking
oil bottling and Trading.
Plant Engineer - Responsibilities
. Maintenance and repair of all match making equipment from log to
packed safety matches, vertical form re-packing machines, bath soap
making machineries, cooking oil bottling machine, and horizontal
packaging machineries. It includes the preventive maintenance of
water tube boiler, generator, compressors, air driers and water
chillers.
. Implementation of good Preventive Maintenance on all the machineries
with a good format that is being implemented on a daily basis by the
maintenance staff.
. Direction and supervision of daily maintenance activities, including
fabrication, project implementation and staff's daily routine to
capture and foresee future problems which involved machinists, fitters
and electricians.
. Sourcing of spare parts needed from overseas and coordinating and
negotiating outside fabrication and contractor supervision when needed
because of parts scarcity.
. Fault finding of PLC problems, motor controls, pneumatics,
hydraulics, inverters, rotating machines, mechanical problems,
company vehicles, and fork lifts.
. Calibration of all instruments needed in the process and its
documentation.
. Training of operators and production supervisors to improve equipment
service processes, implementation of Total Preventive Maintenance, 5S,
and fire fighting.
. Maintains and monitors the right stock level of spare parts and
accurate inventory syst.
Experiences Gained:
. I can anticipate future problems and can plan ahead in terms of parts
preparation before the job is being executed and lessens unforeseen
breakdown because of the implementation of preventive maintenance and
daily routine schedules to staffs.
. I cut down the number of breakdowns for electrical and mechanical that
increased the OEE of the plant. I developed business management
techniques in the areas of planning, organizing, scheduling and
directing. Provides clear and strategic direction by setting a clear
and simple course of action, staying focused on the most important
priorities, and visualize and plan for the future.
. I strengthen the Engineering team with team talk, counselling and
training every week to prepare engineering personnel to do the
maintenance job properly thus eliminating contractors called in to do
the job in the plant during breakdowns .
. I gained experience in working with soap making machineries,
matchmaking machineries, oil bottling and to head the engineering
department of Panamex.
. I drafted Panamex PNG safety Policy and guidelines with respect to
OH&S which is not available at that time . I implemented and trained
personnel according to the Safety and Policy guidelines, especially
fire fighting.
. Incidence of plant accidents was lessened due to the implementation of
the safety guidelines and safety committee and first aiders was
formed.
7/02- 1/04 EASTERNPAK (P. O. Box 9942, Dammam 31423, Kingdom of Saudi
Arabia)
Carton Plant (Corrugating, Printing and Converting) -
Manufacturing
Electrical Engineer - Responsibilities
. Maintenance and repair of all the machineries in corrugated carton
production . Maintenance of BHS corrugating machine (Software and
Hardware), printing and cutting machines as CUIR, Kopper, Saturn,
Martin, J&L folder and gluer, Jumbo converting/printing machine,
Lamina, automatic stitchers, strapping machines, baler machine, and
shrink wrapping machines. It includes also electric forklift,
compressors, boiler and generator.
. Maintenance and repair of PLC, electronic control boards installed on
every machines, complex pneumatics system, hydraulics system, motor
controls and motor overhauling.
. Commissioning of new machines and making recommendation to improve
product service processes. Board level card repairs when no parts and
needed.
. Maintenance of AC's and panel type AC's installed on all machinery
panel boards.
. Calibration of monitoring instruments used in process control and its
documentation.
. Supervise all contractors' works and make sure they will comply to
company procedure.
Experiences Gained:
. I developed my flexibility working in a country having a weather that
can be extremely hot or cold, an environment that directly affects
maintenance activities and patience.
. I developed knowledge and experience in a carton making manufacturing
and developed working on less supervision and strengthening my
decision making skills.
. I improved on being a team player and gained multitasking and multi
skilling capabilities and I enhanced the ability to work with very
minimal supervision, having assigned to every shift working alone with
no supervisors to oversee .
. Proven initiative and working fast with good quality and accurate
work.
10/96-7/02 PHIMCO INDUSTRIES INC. (Felix Manalo St., Punta Sta. Ana,
Manila, Phils.)
Safety Matches and Mosquito Coil Manufacturer
Electrical Supervisor, Safety engineer & Pollution Control Officer -
Responsibilities
. Maintenance of match making equipment consisting of 5 automatic lines
and being controlled by Siemens S5 PLC and HMI's. From raw logs to
finished products.
. Maintenance of Chambon 350 and 500 web offset printing machines that
produce outer skillet making, Heidelberg, Polar and Solna printing
and cutting machine.
. Maintenance of all mosquito coil machineries, and splint lines
machineries which are located on different sites. Maintenance of
Siemens and Omron PLC's
. Maintenance of compressors, boiler, generators, waste water treatment,
& powerhouse.
. Maintenance and repair of inverters, telephone system and paging
system.
. Electrical load computation and wiring sizing and specifications.
. Implemented electrical maintenance system per line per machine.
. Calibration of process instruments needed in a quality assurance.
. Field Servicing and maintenance of other sister company located in
remote area.
Experiences Gained:
. Drafted electrical maintenance plans and its execution on a daily
basis that lessens breakdowns and maximize OEE.
. I chaired the Calibration Committee. I drafted the calibration
procedures and manuals.
. Total Preventive Maintenance and Autonomous Maintenance
implementation.
. Member of Phimco's Project Engineering team that is involved in any
upgrade, new machine acquisitions, improvements and any project
assigned by the management.
. As Pollution Control Officer, attends to the requirements of the plant
as to monitoring and supervising matters of environmental concerns
such as air emission, wastewater and solid waste management and
renewal of company permits and acquire licenses.
. As Safety Engineer, drafted the Company Safety Guidelines and
responsible for employees safety and safety implementation in
accordance with the occupational safety guidelines set by the Gov't.
Training of fire brigade regularly OSH, fire fighting and accident
prevention. Coordinating with other government agencies on complying
all requirements to operate.
3/93 - 6/96 Saudi Business Machines Limited (IBM Saudi Arabia)
(P.O. Box 818, Riyadh 11421, Kingdom of Saudi
Arabia)
Sales and Support for IBM products and peripherals
Availability Field Service Engineer - Responsibilities
. Computer repair using sophisticated instruments such as oscilloscope,
analog and digital multimeter, and temperature controlled soldering
iron and surface mount desoldering.
. Field servicing of computers and peripherals and have the ability to
prepare and bring right parts needed in doing field servicing.
Component level repair on regulated power supplies, UPS, laptops,
notebooks, desktop PC's, POS machines, printers, dumb terminals,
monitors, mainframe cards, communication cards, TV's, f and office
equipments. Network and Communication cabling and diagnosis, repair
and Installation
. Receive defective units from the field and send it back repaired and
conditioned.
Experiences Gained:
. Implemented procedure of monitoring in and out of stocks from the
storage area.
. Set up the Saudi Business Machine repair centre which does not exist
at the time of joining the company and started to repair IBM products
for the country support parts.
. Experienced sourcing out parts and buying electronics parts outside
the country.
2/92 - 3/93 Integrated Computer Systems Incorporated (3/F Limketkai
Bldg.,
Ortigas Ave., Greenhills, San Juan, Metro Manila,
Philippines)
Sales and Support for IBM, Mitac and Compaq Computers and
peripherals
Field Computer Technician
Field servicing of computers and customers under maintenance
agreement.
Component level repair on printer, computer boards, laptop and
notebooks.
Component level repair of monitors, ups, power supplies and
peripheral cards.
Floppy disk drives alignment and repair, hard disk repair and data
recovery.
Repair of motherboards and monitors and all computer peripherals.
Communication cabling and networking, diagnosis, repair and
installation.
Going out to customers, attending to complaints and provide
solution to the complaints.
Give technical information to problems encountered and preventive
measures.
Handles Customer's Service regarding units under warranty that
failed.
Repair received warranty units the quickest time possible.
4/90 - 2/91 Wallem Maritime Services Incorporated (Wallem Philippines
Bldg.,
Corner Beaterio and Legaspi Streets, Intramuros Manila
Philippines)
Shipping Manning
Ship Electrician
Maintenance and repair of computer control room and its monitoring
system.
Maintenance of all rotating machines and electronic control boards.
Including mechanical switches.
Maintenance of the communication systems (paging and telephone)
Back up battery maintenance.
Overhauling of motors, repair of control circuits, and ensuring
less downtime.
Maintenance and testing of fire alarm system ensuring it will
function in the event of fire.
Repair of boards, recorders, printers and pc being used in the
monitoring system.
Repair and calibration of Temperature controllers and its sensors
(T/C, PT 100, etc).
Repair and calibration of Pressure controller and gauges and
electronic valves
PLC repair and diagnostic, Hydraulic and pneumatic faultfinding.
Maintenance of the Boiler and all monitoring instruments.
Maintenance of pumps, ensuring backup pumps are ready during
breakdowns.
Requisitions of spare parts needed on board and accurate inventory
and parts monitoring.
Maintains all lighting and mooring system and all electrical
items in the ship.
Maintenance of the freezer room of the ship .
1/89 - 3/90 Phil. Atmospheric, Geophysical & Astronomical Services
Administration
(Tandang Sora Ave., Diliman, Quezon City, Philippines)
Weather Bureau, Astronomical Services
Electronic Technician
Installation, repair, calibration and maintenance of radio communication
equipment,
weather radar, upper air sounding and meteorological equipment.
Component level repair of VHF radios.
Component level repair of radar scanner, console, high voltage
current power supply,
video CRT, keyboards and console cards. Test and burnt before it
will be used in the field.
Field repair and installation on radar site.
Installation of antenna and its propagation.
Repair of all the bureau's electronic equipment pulled out from the
field.
Requisition of spare parts needed with respect to repairs.
Repair all defective office equipment pulled out from different
branches of the bureau.
ISO Seminars:
ISO Awareness, ISO Documentation, Internal Quality Audit, Statistical
Process Control, Instruction to ISO 9001:2000 QMS Requirements (Phimco
Ind., Inc. Punta Sta. Ana, Manila - Sept 2000)
Professional Education and Training:
Emergency First Aid Course (St. John Ambulance, Port Moresby,
Papua New Guinea -Nov 2010)
Refrigeration and Airconditioning (Don Bosco Tech. College Mandaluyong
City, Phil. - Jan 2009)
Level 2 Senior First Aid (Allens Tarining Pty Ltd, 133 Auburn St.,Goulburn
NSW Australia - Nov 2007)
Cell phone Repair Technology (Fixfon Cell phone Masters, Quezon
City, Phil. - April 26 -May 1, 2004)
Sensors, PLC Technology (Festo Didactic Training Center, Makati
City, Philippines - May 2002)
Multi-Tiered System Development-Oracle (ROCS Technology, Ortigas,
Pasig City, Phil. April 2002
Clean Air Act Monitoring and Self Monitoring Report Prep. (PCAPI
OSHC Quezon City, Philippines - 2002)
Boiler Operation and Maintenance (Kaizen Mgt. System, Horizon
Hotel EDSA Philippines - Dec 2001)
Fire Education Awareness Training (Phimco Ind., Inc. Punta Sta.
Ana, Manila - Aug 2000)
Calibration for ISO 9001:2000 QMS (Neville & Clarke Galeria Suites
Pasig City, Philippines - Aug. 6, 2001)
Industrial Calibration Module 2 Advance (STD-MET Consultancy, Laguna
Phil. -June 22-23, 2001)
Fire Education Awareness Training (FPPI, Calamba, Laguna, Phil. -
June 8, 2001)
Pollution Control Officers Training Course (PCAPI Training Room, M.
Manila, Phil. - May 21-25 2001)
Road Accident Prevention (Safety Org. Of the Phil., Training Room,
Manila, Phil. - May 12, 2001)
Occupational Safety and Health (Safety Organization of the Phil.,
Baguio, Phil. - May 6-11, 2001)
Mass Metrology (University of the Phil., By Sartorius Group Quezon
City Philippines - April 25, 2001
Comprehensive Course on Instrumentation &Process Control
(University of the Philippines - Nov. 2000)
Performance Development System Seminar (Phimco Ind., Inc. Punta
Sta. Ana, Manila - Sept 2000)
Supervision ( Phimco Ind., Inc. Punta Sta. Ana, Manila - Aug
2000)
Applying Electronic Sensors (IFM Effector, Manila Philippines -
April 2000)
Simatic S5 PLC System Training Part 2 (SIEMENS Phil. Makati City,
Philippines- July 12-16, 1999)
Simatic S5 PLC System Training Part 1 (SIEMENS Phil. Makati City,
Philippines - July 5-9, 1999)
Industrial Commercial Wiring Installation and Maintenance (Dual
Tech, Pasay, Phil. - June 1999)
Industrial Calibration (M.I.R.D.C. Taguig, Metro Manila,
Philippines - Feb. 1999)
Advance Electro Pneumatics Controls (Festo Training Center, Makati
City, Philippines - Dec. 1998)
Maintenance Management Course (University of the Philippines (NEC),
M. Manila Phil. - Dec. 1998)
Supervision (Guthrie-Jensen Consultants to Management, Manila,
Philippines - June 1998)
Pneumatics (Basic and Electro) (Dual Tech Training Center, Metro
Manila, Phil. - Nov. 1997)
TPM & Autonomous Maintenance (Development Academy of The Phil.,
Manila, Phil. - Jan. 1997)
Drive Components and Maintenance (Dual Tech Training Center, Manila
Phil. - Nov. 1996)
MT 2000 Soldering and De-soldering (Saudi Business Machine, Riyadh K.S.A.,
- March, 1995)
Entrepreneurial Seminar (MERALCO Foundation Institute, M. Manila,
Philippines - Aug. 1991)
PLC Industrial Controls (MERALCO Foundation Institute, M. Manila,
Philippines - Aug. 1991)
Computer Hardware Servicing (MERALCO Foundation Institute, M. Manila,
Phil. - Aug. 1991)
Motor Tests and Controls (Department Of Trade and Ind. CMDF Cavite
Phil. - Oct. 1990)
Personal Survival Technique, Fire Fighting, First Aide at Sea,
Survival Craft Life Boat Handling, General
Tanker Safety Course (Asia Pacific Maritime Training
Centre, Manila Phil. - Jan 1990)[pic]