Plant Maintenance

James P. Byrnes

Mobile: 615-***-****

E mail: *********@*****.***

PROFILE ROBOTICS ENGINEER - Controllers used; ABB S3, S4, S4C+, IRC5; FANUC RJ2,RJ3, RJ3-iB, Arc Mate;

Nachi AP, AR, AW, AX-C, ZX; KAWASAKI A, AD, C, D; KUKA KRC1; KRC2; MOTOMAN ERC, MRC,

XRC; DAIHEN OTC; Programming Duties Include: Load robot simulations or OLP’s. Record/add tool center

point and tool load center data. Set hard stops, base limit switches, interference zones, work envelopes, and work

cubes. Setup Robot communications Interface through software and hardware. Update controller software or

firmware. Load or modify any positional, logical, or instructional data from existing programs or robot simulations

and creating new programs as needed. Configure controller software for servo guns, external axis for shuttles, tool

tables or stationary guns. Set application variables and parameter markers in robot software for robot applications.

Setup or adjust any hose/cable packages for end of arm tooling. Mount weld guns, grippers or dense packs to the

robot arm. Setup or modify any files specific to arc or resistance welding applications. Troubleshoot all software,

hardware, mechanical, pneumatic, tooling and electrical issues.

EDUCATION Nachi AR52 Operation Programming Nachi Robotics Corp. Novi, MI

Kawasaki C controller Operation & Programming Kawasaki Robotics (USA) Inc. Wixom, MI

KUKA KRC1 Operations & Programming KUKA Robot Systems Corp. Sterling Heights, MI

WTC/Robotron Series 400 Weld Control Training Weltronic Technitron Corp New Baltimore, MI

WORK

EXPERIENCE Perfect Fit Automation/American Robotics Sterling Heights, MI 2008 to Date

Programming Fanuc, ABB, Nachi, KUKA, Kawasaki, Motoman, and Panasonic robots for system

integrators(KUKA, Comau, Utica Enterprises, Paslin), tier one suppliers(Magna, Martinrea, Tower), and

automobile manufacturers(Ford, Chrysler, GM, BMW, Mercedes, and Volkswagen) throughout the US, Canada,

and Mexico. Programming for various applications including resistance welding, mig welding, pick and place,

palletizing, dispense, sealing, glass, and vision. Duties include commission and program robots at integrator facility

then follow to customer site. Support the installation, start up and debug, as well as the production support with

plant maintenance people while trouble shooting any robot/plc, electrical, mechanical, pneumatic, hydraulic, or

tooling issues.

Detroit Automation Clinton Twp., MI 2007 to 2008

Programming Kawasaki robots at Kuka build shop. Follow job to Ford Rouge plant for the assembly line

installation, start up and debug, as well as production support with plant maintenance people trouble shooting all

robot/plc, electrical, mechanical, pneumatic, hydraulic, or tooling issues. Install and program Kawasaki robots for

Kuka at Ford plant in Kansas City, Missouri. Start up, debug, and production support of assembly line with plant

maintenance.

Delta Staffing Waterford, MI 2006 to 2007

Programming, start up, debug, and production support at AZ Automation using Nachi-Daihen AX-C mig welding

robots. Field service and production support with maintenance people trouble shooting any robot/plc, electrical,

mechanical, pneumatic, hydraulic, or tooling issues for Pico assembly line at Ford St. Thomas, Canada. Kawasaki

A, AD, D controllers used. Programming, field service and support for Pico, Ford St. Louis Mo. Kuka KRC1,

Kawasaki AD and C controllers used.

DSP Services Corp Roseville, MI 2006

Programming Fanuc robots at Weldmation build shop for Tower Automotive job. Follow job for installation, start

up and debug, and production support with plant maintenance people trouble shooting any robot/plc, electrical,

mechanical, pneumatic, hydraulic, or tooling issues at Tower Automotive Chicago, Il.

International Services Group Farmington Hills, MI 2005 to 2006

Programming ABB robots at ABB build shop for Chrysler. Also the Installation, start up and debug as well as

production support with plant maintenance trouble shooting any robot/plc, electrical, mechanical, pneumatic,

hydraulic, or tooling issues of the assembly line at Chrysler plant in Belvidere, Illinois. Program Fanuc robots at

Ford Powertrain Sterling Heights, MI.

Complete Robotics Inc. Waterford, MI 2003 to 2005

Programming Fanuc, Kawasaki, Nachi, Motoman, and Kuka robots at various Pico build shops for Chrysler, Ford,

GM, and Mercedes assembly lines. Also the Installation, start up and debug as well as production support with

plant maintenance trouble shooting any robot/plc, electrical, mechanical, pneumatic, hydraulic, or tooling issues of

these assembly lines throughout the US and Canada. Programming Fanuc robots at Utica Enterprises build shops.

Also the Installation, start up and debug, and production support with plant maintenance people trouble shooting

any robot/plc, electrical, mechanical, pneumatic, hydraulic, or tooling issues at plant in Illinois. Programming

Fanuc robots at The Paslin Company build shop for Magna job. Follow job to Bowling Green, KY for installation

of line, start up, debug, and production support with plant maintenance trouble shoot robot/plc, electrical,

mechanical, pneumatic, hydraulic, or tooling issues.

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