Manager Engineering

Junxin (Charlie) Zhuang

Engineering Professional

Round Rock, TX

acpk2a@r.postjobfree.com - 626-***-****

Authorized to work in the US for any employer

WORK EXPERIENCE

Engineering manager

ecco Tannery - Xiamen, CN - April 2008 to February 2015

Engineering manager

Performed Projects management of new factory, facilities and production line:

Develop baseline of Scope/Budget/Schedule/Quality

Execute and monitor the project activities using continuous improvement tools of 6 sigma, such as: DMAIC,

FMEA, Lean activities, Value Stream Mapping, Mistake proofing, etc.

Communicate with stakeholders of project status/risks/forecast

Managed engineering team to perform the Facilities and machinery repair and maintenance activities and

developed TPM system in the factory to ensure high efficiency of facilities and machines.

Setup Preventative Maintenance Plan for all production machines and facilities.

Training of operators, mechanics and electrician to implement the Preventative Maintenance.

Continuous Improvement of machines to reduce the cost and ensure the quality of output, including 5S,

Waste elimination, standard instructions, mistake proofing, measurement analysis, and Gauge R&R analysis.

Cost control of repair and maintenance using SAP system.

Conducted energy consumption measurement, analyzed the energy data, proposed and implemented

energy saving activities.

Managed supply chain of machines and spare parts using SAP system:

Analyzed consumption data and planned the stock level annually and monthly.

Sourced and developed the supplier to company standards

Mechanical/Manufacturing Engineer

Meggitt - Xiamen, CN - February 2006 to April 2008

Performed Manufacturing engineering of aircraft engine speed sensor, including New production

introduction activities:

Process stability study and improvement. Process analysis using FEMA and SPC tools. Setup control plan

for production build.

Develop special tooling/fixture for manufacturing

Setup of detailed Manufacturing build specification (SOPs).

BOM database setup and management in JD-Edward database,

Failure analysis of the product and provide the solution using: 5 Why, root cause analysis, and Mistake

proofing

Production capacity analysis. Evaluate the current labor and equipment against the sales forecast. Optimize

the production flow and workshop layout to improve the line capacity and reduce the operational cost.

Implement the LEAN activities in workshop.

Schedule and conduct the operator and inspector training.

Supplier chain management:

Setup First Article Inspection procedures

Material planning to ensure on time delivery of product. Setup minimum stock level and re-order quantities

Communicate with the suppliers for all the engineering problems with the materials and provide the solution

Communicate with Customer in UK for all engineering issues and production status.

Communicate with customer engineering personnel for the product improvement and processes

improvement.

Weekly review with VMUK for production priority

Mechanical Engineer

ECCO - Xiamen, CN - November 2004 to April 2005

Responsible for factory setup, including air compressor, water supply, power.

Responsible for production line and injection machine installation and maintenance.

Responsible for purchasing of workshop equipments, tools and materials.

Responsible for developing Total Productive Maintenance Plan.

Engineering Manager

Hamilton Sundstrand Qinling Aerospace - Xiamen, CN - May 1999 to October 2004

Overall responsible for repair and overhaul of aircraft electrical power system: engineering analysis of failure,

developing aircraft electrical power system component repair instruction, and providing mistake proofing

solutions.

Designing and making improvement of equipment, tooling & methods for the repair and functional test of

Aircraft Electrical Power Generation System Components.

Introducing new products, including: Project budgeting, equipment setup, tooling design, and training.

Implemented Process improvement activities, including: New 5S, Total Productive Maintenance, Setup

Reduction, Standard Work, Process Management and Certification, Quality Clinic Process Chart, Root Cause

Analysis, and Mistake proofing.

Developed quality manual and procedures in accordance with ISO9001 standard, and achieved the

certificate of ISO9001.

Perform spare part stock analysis to balance the on time delivery and stock value.

Developed and Setup the database for customer management using MS Access software, including order

information, component history, engineering analysis, and customer feedback.

Assistant Engineer

Xiamen Golden Dragon Van Co. Ltd - July 1997 to April 1999

Responsible for van bodywork modification

Responsible for the purchasing and evaluation of new model van parts.

Participate in van assembly, adjustment, and improvement.

EDUCATION

ISO 9001 INTERNAL AUDIT

DNV China - Xiamen, Fujian, China

2006 to 2006

Lean manufacturing

PNC Academy - Singapore

2004

failure analysis and repair engineering

Hamilton Sundstrand Rockford repair center - Rockford, IL

2001 to 2001

Bachelor of Technology in Mechanical Manufacture & Design

Ocean University of Qingdao - Qingdao, CN

August 1993 to July 1997

Xiamen Foreign Language School

September 1984 to June 1993

SKILLS

AutoCAD drafting, EXCEL, WORD, POWERPOINT, ACCESS, Lean manufacturing, SPC, PFMEA, 5S, TPM

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