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Quality Engineer Continuous Improvement

Location:
Austin, TX
Salary:
75,000
Posted:
May 05, 2015

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Resume:

Cory Richter

*** ******* ****, **********, ** ***28

210-***-****

acpjdo@r.postjobfree.com

Objective:

. Pursuing a position of Quality Assurance Engineering at an innovative,

highly technical company utilizing my education, continuous improvement

skills, and abilities.

Qualifications:

. Quality Engineer

o Daily report factory yields at all assembly and shipping inspection

points

o Breakdown of individual defects into histograms for executive

summaries daily

o Trend defects for top 5 defects for the current week and determine

root cause/corrective actions

o Process thousands of lines of data per customer requests for

specific trends or defects if customer has concerns on demand at

any given time of day or night

o Determine root cause and corrective/preventative actions regarding

assembly defects

o Analyze failures with inspectors on a high production assembly line

o Analyze failures from testing of printed circuit boards and

operating system software

o Communicate defects to 80+ line workers daily from prior shifts

production to understand root cause and bring awareness

o Review non-conforming material though a Material Review Board (MRB)

to ensure proper disposition of material

o Investigate line failures to ensure production demand is maintained

and drive yields to customer expectations and beyond

o Work with supplier quality if a component(s)/assembly is deemed non-

conforming to receive root cause and corrective action from said

supplier

o Strategically place floating quality assurance inspectors to

oversee quality at any given point in the assembly line should an

issue arise

o Daily yield reporting to customer with root cause and

corrective/preventative actions

o Perform FMEA for assembly line working with process and design

engineering to mitigate failure modes

o Ensure line quality audits are thorough and conducted regularly

o Administer daily teardowns of product for assembly error analysis

to ensure product integrity

o Create corrective and preventative actions accordingly to any

assembly errors found from teardowns of product to main assembly

and repair areas

o Create solutions to end user issues reported from customer weekly

for main assembly and repair areas

o Coordinate controlled runs for specific configuration or

engineering tests and document unit serial numbers

o Report any failures or issues to customer through customer based

issue reporting system

o Complete internal issue reports disseminated to all project

personnel with specific duties each department of the project must

complete to address problem and resolve

o Continual follow-up of investigation findings for internal issue

report to update all on project until issue is fully resolved and

closed

. Quality Analyst

o Ensure paperwork of module is accurate to the company's, the DOD,

and aerospace (AS9100) standards

o Process auditor for all cells and balance machines

o Coordinator for the welding operators / weld machines test coupons

processed for non-destructive/destructive testing

o ISO 9001 procedure compliance auditor

o Non-conforming part administrator

o Corrective Action Request administrator

. Continuous Improvement Coordinator

o Lead the Continuous Improvement council with 20+ members which

included senior management and all leadership

o Coordinated Kaizen/Continuous Improvement events for San Antonio

facility

o Facilitated site tours for external benchmarking

o Oversight of progression through Continuous Improvement training

program for all employees of plant

o Responsible for the plant meeting and achieving the Continuous

Improvement corporate criteria progression

. Supervisor

o Cleaning/non-destructive testing and Water Jet operations

o Supervised 15 employees within two separate work cells

o Ensured throughput of 1000's of parts monthly through the cleaning,

non-destructive inspection processes, and Water Jet plating

stripping processes

o Conducted employee skills training

o Ensured employee's completed quarterly Environment, Health, and

Safety training, and administered payroll processes using SAP

operating system

. Continuous Improvement Pilot

o Led 19 Kaizen/Continuous Improvement events

o Led, Co-Led, and participated in 45 total Kaizen/Continuous

Improvement events

o Events resulted in reduced turn-around-time while producing a

higher, level of work quality

o Kaizen/Continuous Improvement events:

. Value Stream Mapping events

. Standard Work events (times studies, Takt time, process

time/waste reduction, capacity analysis)

. Total Productive Maintenance events (establish machine pre-

use inspection and maintenance for machine operators and

maintenance department)

. 5S events (cell organization, cleanliness, point-of-use

tooling)

. 3P events (new cell creation or significant product change

within existing cell)

o Administrator of database for online issue ticket system

. System captures issues that occur during production which

include work stops, production slow downs, or production

reversals due to defects

o Mini-tab entry of data for statistical analysis of processes to

ensure processes are robust and certifiable/repeatable

o Led numerous (relentless) Root Cause Analysis events which resulted

in identifying the actual root causes along with solid corrective

actions and preventative actions

o Lead jet engine mechanic requiring instructing and mentoring new

members of the 220 and 229 Core Assembly team

o Selected as interim working lead during working lead absence

o Fluent in the use of measuring equipment such as vernier calipers,

depth gauges,

micrometers and optical comparators

o Experience working with titanium, cobalt, and nickel exclusively

along with other alloys critical to jet engine operation

o Extensive working knowledge of Microsoft PowerPoint, Excel, Visio

and Word

o Experience with Mini-Tab for process certification

o Knowledge of the SAP operating system for employee time and

attendance, purchase order functions, and individual part-tracking

functions

Education:

. University of Texas at San Antonio

2009

Bachelor's degree in Business Management

Graduated with a 3.23 GPA

Hallmark Institute of Aeronautics

1998

Associate degree in Airframe & Powerplant

Graduated with a 3.91 GPA

Employment History:

. Quality Engineer (Flextronics)

(2013-present)

. Quality Analyst/Continuous Improvement Coordinator (Pratt & Whitney)

(2010-2013)

. Supervisor (Pratt & Whitney)

(2009-2010)

. ACE Pilot (Continuous Improvement) (Pratt & Whitney)

(2006-2009)

. Lead Technician (Pratt & Whitney)

(2000-2006)

. F100 Jet Engine Mechanic (Pratt & Whitney)

(1998-2000)



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