**** ******* ******* ****, ********
OH *****
Jeffery Lee Otte 913-***-**** or acpfic@r.postjobfree.com
EXECUTIVE PROFILE
Accomplished Vice President of Operations and Plant Manager with more
than 20 years of domestic and international experience driving lean
innovations and delivering results for challenging turnaround, start-up,
and high-growth operations. Pioneer in TQM, Toyota Production System
(TPS), 5S, JIT, Kanban, Cell/Lean Manufacturing, and Kaizen
implementation. Multi-cultural experience gained in Mexico and China.
Extensive experience in planning, budgeting, and operational control to
optimize performance with cash and inventory management resulting in
profitability. Excellent results-oriented leader with demonstrated
success in:
Operational Finance Capital Planning Business Development
Budgeting\Forecasting Inventory Management Financial Reporting
Supplier Alliance GAAP/OSHA/EAP Standards Lean Manufacturing
Principles
PROFESSIONAL EXPERIENCE
Exterran, Youngstown Ohio
Plant Manager
2014 - Present
Reporting to the Director of a leading manufacturer of industrial oil
processing equipment. Total P&L responsibility for planning, organizing,
and directing all operations and activities for $30 million in annual
sales and over 100 total employees. Developed a highly efficient and
organized team to manufacture custom products for U.S Oil Companies.
> Developed company-wide Performance Reporting metrics to measure
departmental efficiencies and identify bottleneck opportunities.
> Recruited and trained a high efficiency Engineering Staff to turn
custom requirements into industrial code-approved drawings and
executable lean manufacturing practices.
> Responsible for budgeting and administering lean financial
decisions for decreased facility and manufacturing cost.
> Increased production output by 15.7% while reducing variable cost
by 8.2% through improved scheduling and procuring disciplines.
AirFixture, Kansas City, MO
Vice President \ Owner
2003-2014
Reported to the Board of Directors in a start-up-manufacturing venture
supplying Johnson Controls International with patented state-of-the-art
air control systems. Total P& L responsibility with planning and
executing capital expenditures, make-buy decisions and setting up the
financial and organizational framework of the company.
> Designing and implementing automated process to streamline lead
times and inventory cost to ensure accurate schedule deliveries and
limit cash flow expenditures.
> Responsible for the material acquisition, manufacturing execution,
and international distribution of twenty-six new product variations
in a six-month time frame.
> Developed budgeting and expense reporting programs, decreasing
short and long-term expenditures through immediate and visual
accountability.
> Identifying organizations core competencies and working with local
and national vendors for profitable operations.
> Owner of patents and designs of the Johnson Controls and York
International FlexSys Under Floor Air Delivery product line.
Patent: US 200******** A1 (US 11/361,574)
Vita Craft, Shawnee, KS
2000-2003
Plant Manager
Reported to the President of the leading manufacturer of high quality
stainless steel cookware in the industry. Total P&L responsibility for
planning, organizing, and directing all operations and activities for $12
million in annual sales and 100 total employees. Developed operational
improvement strategies for process control, product cost reduction,
increase productivity, and increased inventory turns. Designed and
marketed new products for domestic and international distribution
utilizing local assembly plant and global affiliates.
Jeffery Lee Otte 913-***-**** or acpfic@r.postjobfree.com
> Developed company-wide Performance Reporting metrics to measure
departmental efficiencies and identify bottleneck opportunities.
> Improved schedule delinquencies from 35% to 5%, while lowering
inventory levels by $1.2 million during a six-month time frame.
Lowest inventory levels and best schedules performance in the
company's history.
> Responsible for improving the manufacturing and product development
process resulting in a 99.8% Customer Satisfaction rating.
> Managed the design, implementation, and delivery of five new
product lines within a 3-year time frame, with cost constraints to
acquire foreign competitors business.
> Administered annual salary reviews. Discarded the "percentage
across the board" concept and incorporated objective measurements
that outline "pay for performance" based on productivity relative
to the employees responsibilities.
Boeing Company, Wichita, KS
1997-2000
Product Line Manager
Boeing is #16 on Fortune Magazine's top 500 companies, reporting $58
billion in annual sales. Reported to the Director of Operations in the
manufacturing of Boeing 757 Cabin Skins and Engine Components. Total P&L
responsibility for $100 million, with 300 employees, multi-facility
sites, producing commercial and defense components within FAA and
Military standards. Reporting structure consisted of union and non-union
labor from senior management staff, finance, engineering, administration
and an hourly workforce of over 120 job codes.
> Realized productivity improvements of 32% while reducing inventory
through assembly improvements.
> Reduced inventory costs by $1.2 million and improved schedule
performance through line-balance scheduling.
> Analyzed, developed, and replaced obsolete management structures
with integrity, team orientation, and desirable attributes learned
through hands on experience and Human Resource training. Reduced
annual grievances by 15%.
> Developed detailed operating budgets, schedule commitments, and
manufacturing execution for the outsourcing of a $23 million Strut
Assembly with an International affiliate.
> Led, trained and implemented lean manufacturing methodology into
large systems. Developed and executed teams with customers and
suppliers to value stream map new and existing programs from
Engineering through Assembly for improved efficiency and waste
removal. Created and sustained leaner environments through
documented process changes by empowering, educating, and rewarding
the process experts. Instructed seven Shingijutsu Kaizen events
assisted by members of the original Toyota Management Team. Led
over 20 Kaizen events encompassing an average of 15 organizations
focusing on Kanban, material at point-of-use, one-piece flow, TPM,
load charting and line design, just-in-time inventory, product and
people movement, takt and cycle time.
> Diversity leader assigned to implement and regulate equal
opportunity employment. Managed company sponsored outreach
programs, including Special Olympics, Salvation Army Tree, Race For
Hunger, and Big Brothers\Sisters.
Business Manager
1996-1997
Reported to the Director of Operations in the manufacturing of Boeing
757 Cabin Skins and Engine Components. Assigned to evaluate
organizations Make\Buy planning for immediate and long-term
commitments. Led procurement exercises through capacity, proprietary,
and cost constraints to identify product and vendor selection.
> Established department-level budgeting and expense reporting
programs, decreasing short and long-term expenditures through
immediate and visual accountability.
> Initiated inventory storage procedures reducing loss or damage
costs by $450,000 dollars.
> Identified capacity and financial constraints in operations, and
coordinated domestic and international manufacturing assistance.
> Selected to participate in EXPO (Executive Potential) program. EXPO
provides special opportunities and assignments to prepare
participants for advancement into the executive ranks. Cross-
trained within each department, attended Vice President staff
meetings, researched and presented solutions to issues or concerns
to staff of Directors.
Machine Shop Manager
1995-1996
Reported to the Operations Manager in machining support of the
division. Responsible for a $24 million dollar budget, with 100
employees using conventional and CNC equipment. Accounted for
forecasting and maintaining budget constraints, outsourcing
responsibility, and administration of policies and procedures.
Jeffery Lee Otte 913-***-**** or acpfic@r.postjobfree.com
> Implemented micro-level scheduling software to increase
productivity through real-time job scheduling on unplanned work.
> Developed a five and ten year strategic planning module to identify
strengths and constraints for annual capital planning.
> Designed and implemented quality control procedures that reduced
rework by 12%.
Tool & Die / Foundry Manager
1994-1995
Reported to the Operations Manager in forming support of the division.
Responsibilities included forecasting and maintaining budget constraints,
outsourcing responsibility, and administration of policies and
procedures. Managed 40 employees fabricating large and small forming
dies. Directed the engineering, pattern, sand casting, machining, first
article inspection, and maintenance of dies.
> Implemented new quality standards and procedures reducing per unit
cost by 7%.
> Assisted in the integration of new technology to reduce scrap
resulting in a 2% reduction of part breakage.
> Planned and executed emergent outsourcing plan during the
International Association of Machinist work stoppage
of 1995.
Jig Shop Manager
1993-1994
Reported to the Operations Manager in large assembly tooling support of
the division. Managed tooling assemblies crews directing the forecasting
and budget expenditures, outsourcing responsibility, and administration
of policies and procedures
for 40 employees. Considered one of the nation's leaders in Coordinate
Measuring techniques, I was an assigned Trouble-shooter with Theodolites
and Laser Trackers systems throughout the Boeing supply chain to research
and present solutions to fit and form problems.
> Developed curriculum and instructed five certified courses
internationally on state-of-the-art coordinate measuring
techniques. Implemented an all-digital tooling program without the
high expense of master gauges. Reduced initial unrecoverable
tooling cost by $1.8 million.
> Located the first attach points on the Boeing 747 airplane used to
transport the NASA Space Shuttle.
> Leveled, measured, and located specific distances and stringers on
the Presidential aircraft - AIR FORCE 1.
> Developed and implemented structured procedures reducing lost and
damaged inventory resulting in a 5% reduction in annual budgeting.
Jig Shop Toolmaker
1986-1993
Responsible for planning and executing the fabrication of new tooling into
the manufacturing environment.
TENNECO CORPORATION, Seward, NE -
1984-1986
Production Mechanic
Punch press operator while attending a technical college for Machine Tool
& Die \ Injection Molding.
SOFTWARE EXPERIENCE
CMS \ AS400 \ MRP \ MS Office Applications CATIA \ CAD \ CAM
BAAN
Mancat \ Leica \ SPC Software Internet Search
Bocat \ Romer Applications
EDUCATION
> Masters of Science in Management, Friends University, '97
> Bachelor's in Business, Kansas Newman, '95
> Associate Degree in Machine Tool & Die Technology - Injection
Molding, South East Community College, '86
> APICS Certified in Master Planning
Jeffery Lee Otte 913-***-**** or acpfic@r.postjobfree.com
> Lean Manufacturing Certified Instructor
> Boeing Executive Potential Graduate (EXPO)
> Center For Management Development, Leadership Certificate - Wichita
State
> Over 1000 hours of on- and off-shift training which includes over
200 hours of formal training under the Continuous Quality
Improvement umbrella.
> Over 6000 hours of Computer Aided Three Dimensional Integrated
Application (CATIA), Leica (Theodolite), Laser Tracker, and Romer
coordinate measuring experience - Boeing Wichita
> Licensed Kansas Real-estate Agent