Maintenance Manager
Resume:
Gladwin Masih
Mobile No: +91-915*******, E Mail: *******.*****@*****.*** Experience:15 Years CTC: 6 Lacs
Middle management positions in Operations, Maintenance, Process, Utilities and Projects Execution with an organization of
repute.
CAREER SUMMARY Hands on experience of PLC, AC/Servo drives, maintenance of machines, projects execution and
handling of Utilities in Plant with over 12 years of experience .Currently contributing as Assistant Manager – Maintenance,
Process & Program with M/S Delphi Automotive Systems (Pvt.) Limited (MNC). Expertise in automation and controls as well
as guiding and mentoring teams towards successful completion of projects with proactive planning, introducing new
concepts, steering change etc.
AREAS OF EXPERTISE: PLC programming & Utilities (Erection, Commissioning & Maintenance)
Machine Maintenance
Implementation of TPM on shop floor.
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Budget planning and exercise controls based on AMC, Consumable cost, Spares cost and development needs for
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maintenance department. Inventory Cost Reduction by planning and indigenization of spares.
Identifying required spare parts of machines, Defining min stocks, ordering and procurement, Localization of
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imported spares.
Analysis of Daily breakdowns, Finding and implementing corrective actions for repetitive problems
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Planning and implementation of Preventive maintenance plan and measuring the result for further improvement.
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Utilities Handling: (Facility Management)
It includes DG sets of 3 X 600 KVA & 2 X 375 KVA, Underground HSD storage tanks 2 X 25 KL, Air compressors,
Driers, chillers, Ac’s 450 TR package unit of different capacity, 1500 KVA transformer, VCB, EOT’s, fire fighting
equipments, entire lighting system, entire CCTV system.
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Effective functioning of all equipments along with contingency plan.
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Executing all checks for DG, preventive & Predictive Maintenance of all utility equipments & plant machines for
better efficiency.
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Liaisioning with government departments like electricity board and pollution control.
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Ensure compliance to all safety and statutory requirements.
Project Execution
Erection and commissioning of new machines & product lines.
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Project monitoring and review of project schedule, ensuring cost control within budget.
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Coordinating with various departments to formulate & implement process improvements.
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Asset management along with finance department.
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Quality Management Systems
Assuring adherence to the various quality measures such as for ISO 9001 & ISO/TS 16949:2008 standards with
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maintenance of requisite documentation.
Planning internal audits, analysis of NC’s, ensuring their timely closure with effective CAPA & Error Proofing.
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Overseeing & participating in lean implementations.
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PROFESSIONAL GRAPH:
Dec 2012 Till Date M/S Delphi Automotive Systems Pvt. Ltd.
Assistant Manager – Process, Maintenance & Projects
Delphi Packard is one of the World largest manufacturer of Wiring harness, Wires and Plastic Components and is a global
leader in about 120 countries with a group turnover of 6000 Crores.
Distinctive Highlights;
Implementation of Andon system for alpha cutters & assembly line.
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Ring out board circuit testing time reduction.
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Processes Explored – Crimping, Machining, Grinding, Assembly, Heat treatment, Tailor made process like Cut to length,
Slitting, Winding, Spooling, Etching, Etc.
Trainings Attended
Trained by CII in Energy saving techniques.
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Trained on FMEA, TPM, 5S, Problem Solving & QC Tools by TQMI
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Trained on pneumatic system, automation and circuit designing by FESTO.
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February 2006 December 2012 M/S Systems & Solutions
Senior Engineer – Project & Process
Processes Explored –
Effective Projects planning to the different groups.
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Ensuring the Preventive & break down Maintenance has been done.
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Installing & correcting the equipments & M/c’ s.
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April 2004 January 2006 M/S Varroc Engineering Pvt. Ltd.
Engineer Production Engineering
A Bajaj Group Company With ISO / TS 16949, Manufacturer of Moulding & Different Automotive Parts for Two & Four
Wheelers.
Processes Explored –
Effective supervision to achieve the 100% production target.
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Control & Monitoring of the work force in the shift.
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Day to day monitoring of production as per PPC plan.
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Optimum utilization of man & machine.
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Monitoring & maintaining 5S in the shop floor.
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February 1997 – March 2002 M/S Delphi Automotive Systems Pvt. Ltd.
Programmer – Process & Maintenance
Delphi Packard is one of the World largest manufacturer of Wiring harness, Wires and Plastic Components and is a global
leader in about 120 countries with a group turnover of 6000 Crores.
Distinctive Highlights;
Programming of the Electrical testers for the harness.
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Processes Explored – Crimping, Machining, Grinding, Assembly, Heat treatment, Tailor made process like Cut to length,
Slitting, Winding, Spooling, Etching, Etc.
Trainings Attended
Trained on FMEA, TPM, 5S, Problem Solving.
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November 1991 February 1997 M/S Timex Watches Ltd. (MNC)
Electronic Technician Process Engineering
Timex Watches Ltd. is one of the World largest Watch Manufacturer Company is a global leader in Watch manufacturing.
Distinctive Highlights;
Automated Rotor Magnetizing M/C by Designing a Circuit & Accessories.
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Salvaging of the PCB (Watch) & saved 10 lacks.
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Trainings Attended
Trained on pneumatic system, automation and circuit designing by FESTO.
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Trained in Advance Industrial Electronics Circuits from Indo Italian Institute in New Delhi.
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ACADEMIC CREDENTIALS
Done Diploma in Electronics and Communication Engineering From Jamia Millia Islamia (JMI) New Delhi
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with 70% marks. (2003)
Done Course of Certificate in Computing (CIC) From IGNOU New Delhi (2001) with 67% marks.
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Done Course from National Council of Training In Vocational Trades, in Electronics with 81% marks.
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Done Auto CAD & CATIA Courses.
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Pursuing MBA in Operations from Symbiosis, Pune.
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PERSONAL DETAILS
Date of Birth: 05th September 1973
Address: C 806, Eiffel City, Chakan – Taley Gaon Road,Ranubaimala,Chakan, PUNE
MAHARASTRA – 410501.
(Gladwin Masih)
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