Rick Costner
*********@*****.***
**** *. ******** **** - *** Berlin, WI 53151
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Career Profile
> Motivated and experienced making plant and product improvements.
> Excellent communications and sales abilities.
> History of being a change agent to improve the bottom line.
> Exceptional design capacity for the foundry, die cast industry and
made to order high engineered products.
> Developer of specialty conveyors and associated equipment for
manufacturing facilities.
> In-depth understanding of specialized tooling.
> Capacity in effective decision making through critical thinking
process.
> Proven achiever of ambitious P&L objectives.
> Predictive Index Management Analyst.
> Skilled in advanced software applications including AutoCAD,
Autodesk Inventor, SolidWorks, TK Solver, Heat Transfer software and
Great Plains, JobBoss and Expandable ERP software.
> Produce driving change throughout an organization by the application
of team based leadership skills and the identification and
resolution of the root causes of issues and challenges.
> Deliver measurable contributions to increased productivity and
profitability.
> Solid understanding and knowledge of cost control.
> Meet/exceed stringent organizational goals on a continuous basis.
> Active participant in union and non-union management.
> Demonstrated "Hands-On" leadership abilities.
> Can-Do and Will-Do. Wear the tie and use the tools. Design it and
make it capable.
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Professional Experience
Director of Manufacturing
Infratrol Manufacturing Corporation, New Berlin, WI
Manufacturer of Industrial Ovens, Washers and Part Finishing Systems
2014-Present
. Manage all areas of Manufacturing to produce equipment and direct
activities to ensure equipment and components are manufactured and
delivered on schedule and within quality standards and cost objectives.
. Direct all plant operations for production, engineering, quality, and
supply chain.
. Manage the utilization of equipment, facilities, and personnel to obtain
maximum efficiency.
. Develop and manage strategic plans to ensure expansion and improved
efficiency necessary to support supply chain, increasing customer
requirements, company cost and overall quality objectives.
. Prepare and manage manufacturing budget, ensuring cost-effective
processing, quality and profitability of manufactured products for a 12
Million a year revenue
. Directly responsible for staff of 30+ employees utilizing two shifts
. Prioritize projects and revise schedules based on product introduction,
equipment efficiency, labor and materials supply.
. Liaise between customer, engineering and sales to ensure equipment is
made to specifications.
. Travel when required to assist sales, technicians, current customer base
and potential customers
. Drive continuous improvement in all aspects of cost performance, plant
efficiency, labor utilization, scheduling, intermediate inventory levels,
reduction of rework and waste.
. Cooperate with Sales, Mechanical and Electrical Engineering departments
to identify customer requirements, improve customer costs and at the same
time improve profitability.
. Work on complex issues where analysis of situations or data requires an
in-depth knowledge of the company and the company's products..
. Initiate and coordinate major projects related to capital equipment,
plant layout changes and equipment repair.
Furnace Engineer
The Grieve Corporation, Round Lake, IL
Manufacturer of catalog and custom heat treat ovens and furnaces. 2010-
2014
. Recruited to manage high temperature air and inert atmosphere furnace
product line
. Instrumental in obtaining over $2,000,000.00 in furnace sales
. Evaluate furnace designs for improved efficiency, quality and cost
reduction
. Develop and maintain close relationships with new and existing customers
in order to better guide, understand and fulfill their equipment
specifications and needs
. Provide technical expertise to Grieve sales representatives, shop
personnel and product support for customers on new and used equipment
over 50 years old.
. Research and analyze insulating materials, electrical and pneumatic
components used in furnace builds
. Purchase materials and components for standard and non-standard equipment
. Work closely with CAD-designers to meet new equipment specifications and
update current designs
. Assure test compliance of equipment with company and AMS-2750E Standards.
. Perform AMS-2750E testing with customers present using their parts.
. Write shop orders so equipment builds meet proposal and customer
specifications
. Maintain close observation and inspection of equipment as it progress
through the build and test process
. Communicate effectively with vendors, customers and all departments of
the company
. Provide budgetary and final quotations meeting customers custom equipment
requirements
. Assure equipment is compliant with NFPA 86, NFPA 79 and NEC codes
Plant Manager
StrikoDynarad Corporation, Zeeland, MI
Manufacturer of furnaces and associated equipment for the die-cast and
foundry industry. 1996 - 2009
. Recruited to provide management to achieve local and global corporate
objectives.
. Reduced inventory in 2008/2009 from $1.1 million dollars to $440,000 of
on the shelf customer spare parts and in-house consumables by
implementing J.I.T. and improved E.R.P processes.
. Plan production scheduling for Fabrication, Electrical Controls, Assembly
and Shipping Departments.
. Supplied estimates, quotations, sales engineering and layouts to sales
team and customers.
. Introduced advanced time-saving production methodologies, tooling and
equipment which generated increased cost savings in numerous areas of the
company's products.
. Designated to provide industrial furnace and associated equipment designs
for company facilities in the U.S.A., U.K., China and Germany resulting
in over $10 million dollars in additional equipment sales.
. Manager for quality control, OSHA requirements and plant safety.
. Performed hiring, employee evaluations, training and termination
functions.
. Increased crucible furnace gross margins by more than 35% by improving
the manufacturing processes, continuous improvement practices and
eliminating waste.
. Consistently kept manufacturing business unit costs to less than <80% of
budget.
. Ensure achievement of Production, Purchasing, Personnel, QC, Vendor
Control, and Safety objectives.
. Brought the Dynarad product line in compliance with CE standards and was
awarded a contract valued in excess of $800,000 dollars from a company in
the U.K.
. Assisted electrical engineers with equipment functions for PLC
programming.
. Commissioned electrically heated melt/hold furnaces and trained customer
in use and maintenance
. Performed field service work on gas fired melting/holding furnaces.
. Designed StrikoDynarad's first gas fired crucible furnace. Performed in-
house and field testing for future product deployment.
Project Manager
Gemini Stainless, Hayward, CA
Manufacturer of custom restaurant equipment. 1993-1996
. Retained to manage schedules, budgets and contract acceptance/signoff.
. Practicing Mig-Tig welder and sheet metal mechanic.
. Produced consistent profit margins on installed equipment of over 80% and
created additional sales in excess of $100,000 per year on custom metal
fabrications.
. Administered full-life-cycle project management.
. Designer, developer and fabricator of custom metal products.
. Provided leadership for installation crews thus reducing costs and
increasing profits utilizing superior project management.
. Successfully trained employees on CNC, shears, brakes, welding and CAD.
. IT administrator.
Project Manager / Shop Manager
FloStor Engineering Inc., Hayward, CA
Manufacturer of material handling and conveying equipment. 1992-1993
. Hired to oversee schedules, budgets, contracts, acceptance/signoff and
training customers in the operation of material handling and specialized
conveying equipment.
. Kept assigned projects under budget increasing profit margins by 10-20%.
. Designated as Shop Manager for manufacturing, machine shop, installation
and field support.
. Managed numerous critical projects while facilitating relations with
unions, customers and sub-contractors.
. Successfully designed, engineered and fabricated specialized conveyors
and material handling equipment.
. Key role player in new vendor development.
. Designed, drafted and fabricated custom components for conveying and
material handling equipment.
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Education
. Wichita Area Vocational Technical College: Diploma in Heating,
Ventilation, Air Conditioning & Refrigeration
. Wichita State University: - Continuing education course in Astrophysics
. JVH Engineering: Certificate in Autodesk Inventor Essentials
. Universal Technical Systems: Certificate in TK Solver 5.0
. Franklin-Covey: The 7 Habits of Highly Effective People Fundamentals
Workshop; Certificate received
. Duquesne University: CITRA Seminar for CE compliance; Certificate
received
. FabriWin CNC Programming Software training by MetalSoft personnel
. Predictive Index Behavioral Analysis training by Predicative Index
personnel
. Training courses at StrikoWestofen to standardize StrikoDynarad and
StrikoWestofen products
. Conversational German and Russian