Joe Slim
**N*** Weldwood dr, Elgin,IL, USA
acp69d@r.postjobfree.com / (C) 630-***-****
PROFESSIONAL SUMMARY
Conceiving, developing, and executing the strategies and initiatives that drive revenues, growth, competitive market, positioning, profits and shareholder value is what I do best. Throughout my career, in senior executive positions with leaders in diverse industries, I have earned a track record of success in managing complex business initiatives, and achieving exceptional rather then expected results. My 3 Master Degrees in Mechanical Engineering, MBA, and Computer Information Systems, strong knowledge and background in using Six sigma, Kaizen, TQM, and IGT prepared me to leverage technology to drive tactical and strategic operational improvements and achieve bottom-line results that hard to beat by competitors. Demonstrated successes in Product Design and Facilities start up/Turn Around through Continuous Improvement Processes. Experience includes:
Casting / Machining Operations
Investment Casting
Vacuum Pressure Casting
Counter Gravity Pouring
High Pressure Die Casting
Low Pressure Die Casting
Lost Foam Casting
Lost Wax Casting
Permanent Mold Casting
Green Sand Casting
Powdered Metal
Heat Treating
Ensuring Dimensional Accuracy
Flatness / Straightness Tolerances
3D Modeling
Raw Material Controls
Solving Shrinkage Problems
Solving Porosity Problems
Melting Operations
Molten Metal Filtration
Pouring Operations
Polishing Operations
Cleaning Operations
Solidification Modeling
Crystallography
Ensuring Dimensional Accuracy
Minimizing Scrap / Rework
Cycle Times
Core Manufacturing
GD&T
Shelling
Dipping
HIPing
Gage R&R
Gating Techniques
Risering Techniques
Dimensional Tolerancing
Control Charts
Quality Documentation
Engineering Change Notification
Creates design (CAD drawings) for fixtures
CBN grinding
Tool Design
Improving Designs
Reading Blueprints
Vision Systems
Control System Design
Minitab
AutoCAD
3D CAD
Solidworks
CNC Milling Machines
CNC Oxy Fuel Cutting
CNC Lathes
CNC Punch
CNC Grinders
CNC Cutters
CNC Plasma Cutters
Electric Discharge Machining
CNC Laser Cutter
CNC Router
3D Printer
3-axis / 4-axis / 6-axis
Pneumatic Fixturing
Manual / Hydraulic Fixturing
Designing Fixtures
CNC Controllers
Equipment Design
Developing Machine Tool Layouts
Machine Tool Setup Methodology
Estimating Production Times
Mold Design
PROFESSIONAL EXPERIENCE
Jan 2015 to Present Rexnord Aerospace
Manufacturing specialty bearings for aerospace applications
Plant Manager
Operations include CNC Machining, grinding, lapping, plating, heat treating, and assembly operations
Lead a team of 125 people
2004 to Jan 2015 SAEILO INC
Manufacturer of firearms, manufacture parts for Lockheed - aerospace, GM - auto.
General Manager (March 2007 to Present)
In addition to Plant Manager responsibilities,
Responsible for full Branch P&L
Processes included welding machining amd heat treating of die cast and investment casting,.
3D modeling
Manufactured transmission parts for Borg Warner
Customer relationship and service
Leading a team of 100
Supply chain management includes vendor selection, contract negotiation and maintenance.
Company moved and consolidated plant operations and I decided not to go.
Plant Manager (2005 to March 2007)
Responsible for full Plant P & L.
Oversee all aspects of machining operations, workflow, and production personnel (Engineering, Quality, and Production), purchasing, vendors, maintenance, and customer service.
Turn the company from 20% loss to 25% profit
Using Lean Manufacturing philosophies, restructured engineering, quality, MRP, and manufacturing workflows reducing paperwork by 75%
Improved production throughput by 30%
Increased Inventory turns by 35% in make-to-order environment
Reduced Manufactured component cost by 25%
Increased capacity by 25% without adding additional equipments and labor
Reduced overhead by 14% using Restructured Break Even Model and Cost Containment Methods.
Monitor operations for cost effectiveness, productivity, and delivery/quality requirements from customers.
Lead and direct daily production process from scheduling to product shipping
Plan and schedule all plant resources
Prioritize customer demand with production efficiency and costs
Handle all production capacities and deliver solutions to facilitate the needs of the personnel and operations
Implement changes in policy and operations to improve quality and productivity
Open another plant without increasing overhead.
Control budget expenses by purchasing additional equipments through auction and companies closeout
Triple the growth of the company
Created team environment between departments and established common goal.
1994 to 2004 SIEMENS MEDICAL SOLUTIONS, Nuclear division.
Manufacturer of whole- body and CT scan equipment.
Lead project Engineer (2003 to 2005)
Guide and Implement EMS (ISO 14001).
Lead $1.5 million project to automate the manufacturing of collimation that resulted in zero defects (six sigma)
Provide leadership on the cost reduction project. Based on my recommendations, our company was able to reduce product cost by 13 percent and inventory by 1.5 million
Processes included investment heat treat and machining and assembly.
Provide support in the resolution of product complaints and/or safety issues
Leading a team of 6 project engineers
Participate as Key member in implementing SAP system
Design and administering a web page for the facility.
Manage facility layout using AUTOCAD
Participate as a key member of the environmental health and safety team.
Review, rewrite, and edit environmental health and safety procedures (SOPs)
Provide Manufacturing support for collimator area.
Siemens began outsourcing manufacturing and I left to join Saeilo.
Outsource Engineer (2000 to 2003)
Provide guidance and leadership for outsourcing the manufacturing department
Provide technical support to purchasing, vendors, and engineering
Participate in selecting suppliers, visiting and assessing supplier capabilities, and evaluating supplier performance
Recommend cost saving including make vs. buy analysis.
Procure, oversee outside vendors, and consultants as needed
Negotiate price, delivery, and terms
Project Engineer (1996 to 2000)
Lead Manufacturing project for a new product (body scan e.cam)
Supervisor and guide technicians and engineers to solve technical problems
Lead an Implementation of a paperless process for the manufacturing floor.
Visit and evaluate vendors and manufacturing shops for new projects.
Provide engineering and technical support for new product
Work with various department to facilitate pilot production of new product
Interface with design engineers and suppliers.
Provide manufacturing advice and recommendations.
Manufacturing Engineer (1994 to 1996)
Design Tools and fixtures using 3D modeling (SDRC IDEAS) to support manufacturing assembly and processes
Program CNC machines using CAD/CAM (SDRC IDEAS)
Implement new process to improve the shop efficiency and to comply with all ISO 9002 and FDA requirements.
Design and implement Kanban System for the Manufacturing floor
Participate as a Key member in implementing Just in Time system
Propose capital expenditure
Develop and implement Process validation for new processes
Develop cost estimates for new products
Support company goals and objectives, policies and procedures, Good Manufacturing Practices, ISO, and FDA regulations
1993 to 1994 GENERAL MFG (CHICAGO)
Specializes in CNC Turning, Horizontal Milling, Vertical Milling, and CNC grinding for castings and parts that require precision handling in all shapes and sizes for a variety of industries.
Process Engineer
Perform Strategic and Marketing planning
Evaluate accounts and customers relationship
Interact with customers
Review and improve process.
Design tools and fixtures
Program CNC machines using CAD/CAM (ESPRIT)
Recruited to Siemens.
1991 to 1993 WELLWORTH MANUFACTURING, INC. (Canada)
Machining parts and castings for a variety of industries.
Process Engineer
Participated as a Key member in selecting customers and accounts
Review and improve process
Design tools and fixtures
Program CNC machines
Left for position in the US.
1986 to 1990 FREITSWERNA (Germany, Saudi Arabia)
Manufactured aerospace investment castings / components. jet engine parts
General Manager (2 years) and Process Engineer,
Strategic and Marketing planning
Coordinate and open plant consisting of Foundry, CNC machining, Sheet metal, Forging, welding, Heat treating, Gear Hubbing, and Bending.
Key account Management/ Retention
Contract / price negotiation
Leading a team of 250.
Designed investment castings
Budgeting and expense control
Helped to recruit over 100 technicians from India and Philippine.
Active involvement in growing business from one account to over 30 accounts.
Managing staff of about 100 technicians
Design and implementation of a complete layout and process flow for the floor
Design and implementation of a cell concept on the floor. Improving productivity by 18%
Performing Cost Analysis and price determination.
Programming and Setting-up 5-axes CNC machines (Deckle FP-7, Walli 51) for Aerospace Industries.
Immigrated to Canada.
EDUCATION
Master in e-commerce Technology/Data Warehousing concentration- December 2004 / DePaul University
Master of Business Administration (MBA) 1999 / Aurora University
BS and MS degrees in Mechanical Engineering (Master in Automation) 1986