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Project Power Plant

Location:
Nagercoil, TN, India
Posted:
March 30, 2015

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Resume:

A.B.SHENBAGARAJ +91-979*******

+91-948*******

(Certified CSWIP 3.1 Welding Inspector)

******.****@*****.**

SUMMARY:

Certified 3.1 Welding inspector, Having4.8 year’s experience as a QA/QC Engineer,

Worked in P3B (Borouge Unit-3)Project and HRS (Habshan-Ruwais-Shuweihat) Gas pipeline

Project in Abu Dhabi for 1.8 year’s,Worked KKNPP (Kudankulam Nuclear power project)

in Kudankulam,Tamilnadu india for 2 years,Worked SGTP (Strategic Gas Transmission

Project)in Qatar for 1 year.

UnderstandingVarious American and Russian QC procedures, Standards and executing the same

with entire satisfaction.

• Familiar with welding inspection that is before, during and after welding

activities at site.

• Familiar with MT, PT and RT film interpretation.

• To follow all quality control procedure, inspection and test plan.

• Reviewing the spool Releasing check sheet and sending to sites after approving.

• Preparing the punch list items as per P & ID and Isometric such as, Pipe

supports, Valves, Guides, Shoe supports and NDT completion and approving/

releasing packages for hydro test.

• I can handle the jobs, under pressure situation, and execute the same as per

requirements.

CERTIFICATION

CertifiedCSWIP 3.1 Welding InspectorCertificate No : 95228

Certified Lead Auditor (IRCA Approved).

ASNT Level II – Ultrasonic Testing.

ASNT Level II – Radiographic Testing.

ASNT Level II – Magnetic Particle Testing.

ASNT Level II – Penetrant Testing.

EDUCATION

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Secured B.E Mechanical Engineering in Alagappa Chettiar College of Engg & Technology,

Karaikudi with an aggregate of73% in2009.

WORKING EXPERIENCE:

Worked as a QA/QC Engineer in TPS Builders Limited from Oct-2009 to July-2014.

PROJECT DESCRIPTION:

From Nov-2013 to July-2014

Fabrication, Erection, Piping, Testing and commissioning of P3B (BOROUGE UNIT-3 ) for BOROUGE (Abu

Dhabi Polymers Company Ltd)at UAE.

Client: Larsen & Toubro Ltd (L&T), UAE.

Consultant:Tecnimont-Samsung Joint Venture (TSJ).

• Qualifying welders as per project requirements.

• Monitoring and control of welding consumables.

• Verifying the preheat, PWHT with respect to WPS.

• Reviewing of Mechanical Testing and Stress Relieving.

• Test Package review;verify all the data’s entered in Welding History sheet.

• Updating Daily Fit-up, Welding, NDT Reports and Bolt Torqueing reports inFMCS (Field Material Control

System) as priority test package wise.

• Offering RT, PMI, and DPT as per NDT requirements & Welding class.

• Involved in punch list preparation (line walk through).

• Coordinating with client in line walk down attending thepunch listas priority test package wise.

• Preparing the punch list items as per P & ID and Isometric such as, Pipe supports, Valves, Guides, Shoe

supports and NDT completion and approving/ releasing packages for hydro test.

From Feb-2013 to Nov-2013

Fabrication, Erection, piping, Testing and commissioning ofHRS (Habshan-Ruwais-Shuweihat) 52” Gas

Pipeline Projectfor GASCO(Abu Dhabi Gas Industries Ltd at Abu Dhabi)at UAE.

Client: Larsen& Toubro Ltd (L&T), UAE.

Responsibilities:

• Gasco Approved ATW (Authorised to Work) Permit Holder.

• Monitoring pipe cutting, bevel preparation and pipe fit up.

• Witnessed Fit-Up, visual inspection and monitoring of welding parameters during welding

• Surveillance inspection of Station piping spool fabrication as per fabrication drawing, visual inspection for

joint fit-up, pre-heat and completed welds.

• Conducting Welder Qualification, review of WPS and PQR as per project specification.

A.B.SHENBAGARAJ +91-979*******

+91-948*******

(Certified CSWIP 3.1 Welding Inspector)

******.****@*****.**

• Ensuring the welding parameters such as welding current, voltage, per-heat and inter pass.

• Reviewing filler wires and electrodes of welding procedure specification.

• Verifying of Batch certificates for consumables.

• Reviewing Isometric Drawings and Preparation of NDT / Inspection reports.

• Preparation of Final Test Pack for Submission to Client.

• Coordinating with client inspection department at various stages of fabrication activities and getting client

approval.

• Reviewing the spool Releasing check sheet and sending to sites after approving.

• Welder performance monitoring and repair control.

• Witness PWHT and Hardness testing.

• Updating Weld History sheet, test package review.

• Monitoring all Hot workactivities,conduting safe manner..

• Review of Weld history sheet for station piping.

From Oct-2010 to Nov-2012

Fabrication, Erection, Testing and Commissioning of piping and static equipment for unit-1 & unit-2 of

2 1000 MWe, Kudankulam Nuclear Power Plant for NPCIL at Kudankulam, Tamilnadu, India.

Client: Bharat Heavy Electricals Limited (BHEL)

Responsibilities:

• Fit up inspection, weld edge preparation, dimension check, alignment check, welds identification.

• Inspection during welding like Pre-heat values, Consumable control, Process Type, Purging gases, Welding

conditions for root/ hot pass and inter run cleaning and min/max inter pass temperature.

• Reviewing of all welding procedures and ensuring that proper WPS is used in the on job parameters.

• Offering Welded joints& supports to Contractor, Client, as a final visual & get signature in the inspection

reports.

• Monitoring of NDT-log updating the same day to day basis.

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• Preparation of Punch list and Preparation of NDT Test Plans and request.

• Offering welded joints to Radiography testing & Ultrasonic testing as per NDT requirements.

• Identifying the weld joints repair location, marking on the weld joints, deploys qualified welders for repair

work and carried out required NDE like RT & UT.

• Monitoring and maintenance of job wise and welder wise repair database & taking adequate measures for

minimizing repair percentage.

• Controlling a group of workmen and technicians for executing the above works.

• Verification of as built drawing, get acceptance from NPCIL/Mech and NPCIL/QA.

• Preparation of Piping, Support Erection reports & Flange alignment reports and gets clearance from

contractor & Client.

• Preparing the necessary documents of CRR (Circuit Release Report) and gets clearance from contractor &

Client for Hydro Test.

• Perform Internal Audit of construction work at site.

From Oct 2009 to Aug 2010

Fabrication, Erection, Testing and Commissioning of piping and static equipment for EPIC of Strategic Gas

Transmission Project for Qatar Petroleum at Al kharrara, Qatar.

Client: M/s Punjlloyd Ltd.

Consultant: Velosi (Third Party Inspection).

Responsibilities:

• Preparing the Daily welding reports.

• Offering the welded joints to contractors, client.

• Identifying &Offering MPI,RT, PWHT, for the Welded joints.

• Witnessing of PT, UT and HARDNESS TEST as per standards & Procedures..

• Attending the repair weld joints with the co-ordination of contractor.

Clearing NDT Activities of Welded joints for RELEASE FOR PAINTING.

• Preparing the LINE HISTORY SHEETS and submitting all NDT reports get signature from CONTRACTOR,

TPI, & QP for hydro test.

• Responsible for all Quality work to execute the job in field with the entire client requirement (such as main

line welding, pipe book handling, Final Document’setc.).

• Co-ordination with 3rd party inspection agencies and clients for the inspection activities.

PERSONAL DETAILS

Father’s name : A.Balasubramanian.

Mother’s name : B.Gomathi.

Date of birth : 06-July-1988.

A.B.SHENBAGARAJ +91-979*******

+91-948*******

(Certified CSWIP 3.1 Welding Inspector)

******.****@*****.**

Nationality : Indian

Permanent address : 116/104,South bazar,

Kovilpatti-628 501.

Tuticorin District.

Marital status : Single

Languages known : Tamil, English &Hindi.

Indian passport no : H6548911.

Date of issue : 18-Aug-2009.

Date of expiry : 17-Aug-2019.

Hobbies : Playing chess, listening to music.

A.B.Shenbagaraj

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