Engineer Project

CURRICULUM VITAE

Proposed position : QA/QC ASST- Manager

Name of the firm : Larsen & Toubro Limited, ECC Division

Name : K. Vimalraj

Nationality : Indian

Date of Birth : 05.06.1982

Educational qualifications : 1.BE in Mechanical Engineering-April 2003

2. CSWIP-3.1 Welding Inspector

3. ISO 9001 Lead Auditor for L & T

4. ASNT LeveI-ll in, PT,UT, MT & RT

CODES AND STANDARDS

KNOWLEDGE : ASME SEC I, SEC VIII DIV-I,SEC IX & SEC V

ASME B 31.1,31.3,31.4 & 31.8

API 1104,API 5L

IS 3589,IS 4984

Total Work Experience : 11 Years

Contact : **************@*****.***, 900-***-****

Experience Profile

Project /Company Name : Larsen & Toubro, ECC Division

Position : QA/QC Asst-Manager

Period : September 2013 Onwards

Job Description : Responsibility

PROJECT HANDLED

Indian Oil Corporation Ltd, EPC Project for Oil Refinery Plant at Paradip,

1.

Orissa.

2. Mega lift Irrigation Project at Bolangir, Odissa.

To ensure that the processes needed for the

•

Quality management system are established,

implemented and maintained in all departments and

project sites.

Coordinate with Internal and External Audit for

•

Cluster and Site. Conduct Management Review

Meeting and Project Review Meeting Collecting report

send To HQ

Review of Non-conformances to carryout the

•

trend analysis. To provide adequate training to

personnel involved in performing the activities

assigned to them

Review of Contract Specific Procedures and

•

Quality Control plans prepared by the Project

Manager / Project Engineer.

Reporting on performance of Quality

•

Management system to Project Manager and

recommending suggestions for improvement.

Conducting Management Review meetings

•

periodically with all management staffs.

To approve the Sub-contractor’s Contract

•

Quality Plan and Quality Control Plan

To carry out Second Party audits on suppliers!

•

Subcontractors to meet Client/Code requirements

To analyze and report to the Top Management

•

on Performance of Processes, Product, Suppliers,

Internal Quality audit results, Customer complaints

and Customer Satisfaction.

Coordination with M/s DNV’s & Lloyds Register

•

Asia Lead Auditors for the ISO 9001 Re-certification

and Periodic Audits

• Conversant with various welding processes such as

SMAW, SAW, etc.

• Erection Carbon steel pipe and low alloy steel pipe from

OD 60mm to 450mm.

Fabrication and Erection MS Pipe from OD

•

500mm to 1700mm.

Vendor inspection of DI Pipe OD 250mm To

•

500mm, HDPE pipe OD 250mm To 450mm

Inspection for Raw materials Plates,MS

•

Pipes, HDPE Pipes, DI Pipes, valves, Pumps as

per codes &standards,Client Technical Specification

and PO, Test certificates,

Inspection for LS,CS Fit-up, Welding,NDT,

•

Hydro test, and dimensions checked as per

Inspection Test Plan, Quality assurance plan.

Inspection for Hydro testing of Pipeline as per

•

Client Specifications and as per codes & standards..

• Review of daily activities and planning for the work

accordingly.

• Preparation of Method Statement, Quality Control Plan

and Quality Control Procedures

• Updating the Welders Qualification at regular intervals.

Qualification of the welders and preparation of WQIR

• Request NDT required by code & piping specification

(RT,PT,MPT) up dating daily QC documentation.

• Witnessing of Hydro Test for MS, DI and HDPE Pipe line

• Maintain Controlled Documents(Drawing and Codes &

Standards), Technical Specification, Client Approved Procedure,

Approved Drawing, Site Documents & Records, Vendor

Evaluation & Procedure.

Finally Prepared Test Pack for each Project to

•

submit the Client.

Project/Company Name : BUREAU VERITAS INDIA (P) LTD, CHENNAI.

: Surveyor

Position

Period : Dec 2012 to July 2013

Job Description : Responsibility :

Working as a Third Party Inspector / Client

•

Inspector performing inspection & expediting services

for Oil & Gas / Power Plants construction/fabrication

• Inspection of Fabricated in Compliance with International

Standards for Steel, Cement, Sugar Plant, Power plant, Boilers

Pressure vessels, structural and Storage Tanks.

• Inspection of Boiler & Pressure vessels like Steam

Drum, Water wall panels, Super Heaters, Economizers, Air-

preheater, HP& LP Heater, Boiler Piping’s, etc as per Codes,

standards and QAP, Drawings

• Witnessing of Destructives Test, Bend Test, Toughness

Test and Hardness Test at Laboratories.

• Witnessing/Review and approval of various Non

destructive Examination such as Heat Treatment Chart(PWHT),

RT, UT, MT, and PT

• Review and Approval of QA Plans, Welding Procedures,

Welders Qualification Records, Heat Treatment Procedures, and

Hydro test Procedure.

• Familiar with various types of mechanical testing such as

tensile, bend, impact, hardness and positive material

identification

• Witnessing and Approval of WPS/PQR/WPQ

• Witnessing/Review of Final Dimension and Prepared

Inspection Report on Timely.

Project/Company Name : CETHAR LIMITED,TRICHY.

Position : Sr Engineer QC (FQA-SITE)

Period : July 2010 to Sep 2012

Job Description : Responsibility

PROJECT HANDLED

1). 2x350MW PC Boiler M/s Ind-Barath Energy (Utkal) Limited, Orissa (Boiler,External

Piping and ESP)

:

• Erection & Inspection for Static Equipment’s like

Economizer module, Evaporator module,

Dearator,Condenser,HP & LP Heaters, Steam Drum,De

super heater checking for alignment and Elevation

• Erection & Inspection for Rotating Equipment’s like

Turbine, Boiler Feed pump, PA,FD & ID Fans checking alignment

and Tail run

• Erection & Inspection for boiler Internal and External

Piping’s

• Piping materials checking as per standard and drawings

• The work involves structural Fabrication and Erection of

Non pressure parts of boiler component and supporting

structures like plus columns, box columns, Ducts and ESP

structures

• Witnessing welding procedure qualifications & Welder /

Welding operator Performance Qualification as per ASME

Section IX and AWS D1.1 requirements.

• Have through knowledge on GTAW, SMAW, GMAW, FCAW

and Stud arc welding

• Involved in various QC activities like raw material

inspection,Plate & Pipe cutting& Edge Preparation, Fit-up,

Welding, Pre Heating,Post Heating & PWHT, NDT Testing,

Hydro Testing and dimensional checkup's etc.

• Verify calibration status of Measuring & Monitoring

Devices used.

• Visual inspection of the weldments for dimensions, weld

geometry as per welding specification & welding standards

• Inspect &Witness all site Quality activities like Electrodes,

Fit up, Weld visual etc

• NDE Coordination, Interpretation of Radiographic films,

Witnessing Penetrant & Magnetic particle testing & offers the

same to client Evaluation of NDEs (PT, MT, UT, RT)

• Review NDT reports and Interpret Radiographic Films.

•

• Collect data to assess Welder performance/ Witness

Pressure gauge calibration and Monitoring Hydro test activity.

• Evaluation of Heat treatment process of Material and

weld joints (PWHT,SR)

• Incoming Material Inspection for Plate, Pipes,Tubes,

Fittings and valves, including Welding Consumables

• Preparation of test packages for Hydro Test and

Pneumatic Test

• Preparation of Final Dimension Report and Document

•

Project/Company Name :EMPEROR ENGINEERING WORKS(P)LTD,TRICHY

Position : Engineer QC-Mechanical

Period : Feb 2009 to Jun 2010

Job Description : Responsibility :

• The work involves fabrication and inspection of boiler

components and boiler supporting structures.

• Fabrication for Boiler Down comer Piping’s, Riser

Piping’s, Feed Piping’s and Super Heater Piping’s

• Inspect preheating,Inter pass temperature and post weld

heat treatment

• Request NDT required by code & piping specification

(RT,PT,MPT) up dating daily QC documentation.

• Incoming Material Inspection for Plate, Pipes,Tubes,

Fittings and valves, including Welding Consumables

• Incoming Material Inspection for Plate, Pipes,Tubes,

Fittings and valves, including Welding Consumables

• Preparation of Final Dimension Report and Document

Project/Company Name : Galfar Engineering & Contracting SAOG

(OMAN)

Position : QC/ Welding Inspector

Period : May 2008 to Jan 2009

Job Description : Responsibility :

• Review Purchase Orders assigned by the QA

Engineer

• Comply and implement Quality System Requirements

Preparation of Method Statement, Quality Control Plan and

Quality Control Procedures

• Material Handle for Carbon steel Pipes, Alloy Steel pipes, Stainless steel Pipes, and Duplex Stainless steel Pipes.

• Witnessing welding procedure qualifications & Welder /

Welding operator Performance Qualification as per ASME

Section IX and API 1104 requirements.

• Conduct visual inspection on pipe welding joints

• Conversant with various welding processes such as

GTAW, SMAW, SAW, FCAW, etc.

• Before, During & After Welding has to be inspected.

Electrode / Filler metal chosen as per WPS, Gas Flow, Pre heat

Temp., Interpass temp. & Post weld heat Treatment.

• Witnessing Non destructive testing (RT, UT, MT, PT ) wrt

applicable codes/standards, witnessing calibration of testing

instruments as per standard.

• Ensuring electrode baking, holding temperature for low

hydrogen electrodes, Review of test certificates for electrodes

and filler metals - conformance to ASME Section II Part C &

Clients Special Requirements while surveillance inspection

• Monitor subcontractors’ performance for compliance

with quality requirements.

• Piping/Pipeline checking and Pressure test witness

(Hydro test, kinematic test).

• Piping/Pipeline test package arrangement and checking

• Piping/Pipeline materials checking as per standard and

drawings.

• Incoming Material Inspection including Welding

Consumables

• Collect data to assess Welder performance/ Witness

Pressure gauge calibration and Monitoring Hydro test activity .

•

Project/Company Name : GB ENGINEERING ENTERPPRISES (P) LTD,TRICHY

Position : QC Engineer

Period : July 2006 to April 2008

Job Description : Responsibility :

Fully involved as nominated QA/QC task,

•

which controls Manufacturing process successfully

with reference to Drawings Quality Plans, Quality system

Procedures,Codes and Standards

Co-ordination with third party inspection

•

agencies (LLOYDS,TPL, BVIL, etc.,)

• Preparation of Inspection & Test Plan and Quality Control

Procedures in accordance with Client specifications and codes.

Inspection of weld Profile, Weld penetration,

•

Beads profile, Weld shape on Pressure vessels

parts like Economizer, water wall panels, Headers.

If it’s improper suggest Production people to

correct the weld profile as per WPS. The Major

Discontinues are to be avoided like Undercut,

Under fill, Surface porosity, Spatter, Face / root

reinforcement & Cracks.

• Have through knowledge on GTAW, SMAW, GMAW,

FCAW and Stud arc welding

• Issue of heat treatment cycle and review of heat

treatment charts for code compliance. Witnessing the Pre heat,

Post welding and Post weld Heat Treatment . Calculate the

Soaking Temperature and Time,Reviewing PWHT charts and

results

• Review of completion of all activities as per checklist and

issue product release note.

• Familiar with various types of mechanical testing such as

tensile, bend, impact, hardness and positive material

identification

• Inspection of High Pressure Boiler Pressure parts such

as Boiler Drums, Headers, Piping, etc, from raw material to

finished products.

• Verification of Mill certificates and Test certificates to code

compliance.

• Preparation of History cards and test reports.

• Witnessing of Mechanical testing and Hydro testing

• Witnessing of Welder’s qualification and preparation of

reports.

• Conversant with various heat treatment procedures

applicable to high-pressure boiler parts

• Welding booklets WPS, PQR, WPQR and Applicable

WPS verification with reference to ASME SEC IX, IBR format.

• Stage inspection viz.,

• Dimensional Inspection

• In process control document preparation like.

• Layout report

• First of trial

• Fit up report

• Visual inspection

• Final dimension inspection.

• Heat treatment.

• Hydro Test

o Final Inspection.

o Stage by stage document preparation like

.

Project /Company Name : PARAGON INDUSTRIES, TRICHY

Position : Engineer-QA/QC(Mechanical)

Period : Jan 2004 to July 2006

Job Description ; Responsibility :

The work involves structural fabrication of

•

boiler supporting structures like plus columns and

box columns

Fabrication of Air Pre-heater, different types

•

of ducts and silencer assembly

Fit up and dimension Inspection for steel

•

structures as per ITP, approved drawings and

specifications.

• Verification of Mill certificates and Test certificates to code

compliance.

• Preparation of History cards and test reports.

• Witnessing of Mechanical testing and Hydro testing

• Conversant with various welding processes such as

GTAW, SMAW, SAW, FCAW, ESW, etc.

• Witnessing of Welder’s qualification and preparation of

reports.

Follow the work status and ensure the

•

customer requirements and standards and give the

drawing clarification when required

Declaration

I here by declare that the all above furnished information are true,

Complete and correct to the best of my knowledge.

(Vimal Raj. k)

Contact this candidate