Quality Control

YOURAJ BAWANE

Mobile: +91-999******* ~ E-Mail: ****.******@*****.***

Seeking assignments in Welding & Inspection, Quality Assurance & Quality

Compliance with a high growth oriented organization.

Preferred Location: All India

PROFESSIONAL PROFILE

x A competent professional with over 7 years of cross cultural experience

in the areas of Welding & Inspection, Quality Control & Assurance,

Fabrication and supervision of painting technology.

x Presently working with GEI Industrial systems Limited, Bhopal as Q.C.

Engineer.

x A Qualified Mechanical QA / QC Inspector with expertise in project

quality control in the field of Oil and Gas Plants.

x Proven abilities to enhance the welding / fabrication operations optimize

resource & capacity utilization; escalate productivity & operational

efficiencies; while curtailing costs & expenses.

x Well versed with challenging fabrication of shells & storage tank.

x Hands on experience in instruments like gauges as well as digital

instruments such as vernier calliper, screw gauge, inside micro meter,

digital anemometer, meter, sound level meter, ultra sound thickness

gauge, go no go gauges, plug gauges, groove gauge, sprit level dial

indicators and filler gauges.

x Excellent relationship management, communication skills with the ability

to network with project members, consultants, contractors, statutory

agencies and customer with consummate ease.

ACADEMIA

2007 Diploma in Production Engineering from S.V. Polytechnic, Bhopal.

2012 B.E. in Mechanical Engineering from Samrat Ashok Technical

institute, Vidisha, M.P.

ORGANIZATIONAL EXPERIENCE

From Aug 2007 to March 2008 MEPAX Engineering Pvt. Ltd. Bhopal as a

CAD Technician.

Since 17 March 2008 to Till date with GEI Industrial Systems Limited

Bhopal and GEI Power

Ltd. Mandeep Bhopal As Q.C. Engineer.

KEY DELIVERABLES

Testing and Inspection

< Performing various stage inspections and maintaining reports as per

quality assurance plan.

< Taking care of various measuring instruments, gauges as well as digital

instruments such as vernier calliper, screw gauge, inside micro meter,

digital anemometer, vibration meter, sound level meter, ultra sound

thickness gauge, go no go gauges, plug gauges, groove gauge, sprit level

dial indicators and filler gauges

< Conducting factory acceptance test of various equipment for assuring

efficient performance.

< Preparing and conducting audits such as I.S.O. audits, stamp audits,

safety audits, internal audits, and customer audits, etc.

< Performing various pressure tests for pressure vessels like hydro test,

air test, under water air test and oil test as well as site inspection of

vendors and customers.

< Understanding liquid penetration test on welded, machined surface for

observing surface defects.

< Coordinating with production, design and quality assurance department.

Quality Control & Compliance

< Implementing project construction quality control requirements,

inspection and testing.

< Dealing with fabrication of pressure vessels of different materials like

carbon steel, stainless steel, low alloy steel, duplex stainless steel,

structural steel like IS 2062, etc.

< Liaising with third party like E.I.L., C.E.I.L., T.E.I.L., T.U.V., Quest,

Velosi S.G.S., Lloyds, G.L.I.S., B.V.I.L., RINA, N.T.P.C., B.H.E.L. and

customer appointed inspectors.

< Adapting and implementing a stage-by-stage Quality Monitoring System to

ensure adherence to technical specifications and quality manual &

standards.

< Reviewing:

o Operational practices, identifying areas of obstruction /

quality failures and advising on system and process changes for

qualitative improvement.

o Design change requests, issuing any non-conformity & deviations

found to the contractor and recommending/approving the action to

be taken.

o Materials / Consumables Test Certificates; ensuring compliance

with the specifications.

o Maintaining data & records according to quality standards;

testing & checking material

Welding Inspection

< Ensuring welding sequence as per appropriate welding procedure

requirements and also maintaining welding variables.

< Carrying out visual inspection of welds for attaining flaw less welding

operation.

< Handling diverse drawings for various jobs like tube bundles, structural

items, setting plans, shells, storage tanks, etc.

< Involved in post weld heat treatment of pressure vessels (normalizing)

and carrying out final inspection before dispatch.

< Conducting welding witness procedure qualification test; monitoring

welder performance and conducting visual inspection of welds and repairs

of welds in accordance with company procedure and international codes of

practice.

< Preparing & reviewing welding register and welding procedure

specifications (WPS).

< Verifying welding machine to ensure all equipment meet job requirement

specifications.

KEY PROJECTS HANDLED

On Going Projects:

< Hot oil dump cooler, cooling water cooler ('U' stamp Air cooled heat

exchanger) for AGJV.

< Air cooled steam condenser for 300 MW thermal power plants for Shree

Cement Beawar.

< Inter cooler 1, inter cooler 2 (shell and tube type) for Siemens Ltd.

Baroda.

< Gland steam condenser and drain cooler (shell and tube type) for BHEL.

< Lube oil and gas coolers ('U' stamp Air cooled heat exchanger) for

Petroleum Development Oman.

< Inter cooler 1, Inter cooler 2 & After cooler ('U' stamp Air cooled heat

exchanger) for Kirloskar Pneumatic Co. Ltd.

< After cooler ('U' stamp Air cooled heat exchanger) for ONGC Mehsana for

Santhal Main.

< Stabilizer bottom air cooler ('U' stamp Air cooled heat exchanger) for

Bharat Oman Refineries.

< ? Lube oil & gas cooler ('U' stamp Air cooled heat exchanger) for L & T

Mumbai for O.N.G.C. off shore service for Vasai East Development Project.

< Oil & gas cooler ('U' stamp Air cooled heat exchanger) solar turbine.

< Oil & gas cooler ('U' stamp Air cooled heat exchanger) for NQ

Reconstruction project for L&T and ONGC.

Other Projects Handled:

< Air cooler (Air cooled heat exchanger) for Linde Process Technology

India.

< Air cooled steam condenser for 25 MW captive power plants for Cethar

Vessels.

< Oil & gas cooler ('U' stamp Air cooled heat exchanger) IOCL Paradeep

Refinery Odisa.

Other's Skills

o AUTO CAD From Prema Computers Bhopal

o 6 Months Certificate in welding From S.V.

Polytechnic Bhopal

PERSONAL DETAILS

Contact Address : At.Post. Paradsinga Teh. Sausar Dist. Chhindwara

(M.P.) Pin Code 480108

Date of Birth : 5th Oct. 1983

Languages Known : English, Hindi & Marathi

Contact this candidate