MANIMARAN.N
E-Mail: ********@*****.***
Contact: +919*********
QA/QC INSPECTOR (WELDING & PAINTING)
Seeking career enriching assignments in Quality Control & Assurance /
Visual Inspection
PROFESSIONAL PROFILE
> Offering 06 years of enriched cross-cultural experience in Quality
(QA/QC) Welding and Painting Inspection.
> Displayed excellence in handling various projects like Construction of
Petrofac Laggan Tormore project, and Saudi Aramco Jubail Export Refinery
Project.
> Deft in undertaking QC activities related to fabrication, erection and
welding of piping in accordance with ASME B31.3, ASME SEC IX, SEC VIII,
SEC V, SEC II-A, B, C, AWS D1.1 .
> Extensive experience in managing inspection activities, qualification of
welding procedures and monitoring welding jobs across projects; well
versed with conducting Welder Performance Qualification Tests and
maintaining qualification list of Welders.
> Expertise in implementation of Inspection & Test Plan (ITP), project
specific procedures and method statement for fabrication/welding/NDT
procedures/Painting procedures hydro static test procedure.
> Possess sound knowledge of various international codes, familiar with the
Construction Drawing, General Arrangement Drawing, Piping and Instrument
Diagram and Isometric Drawing.
SKILL SET
Welding Inspection
> Conducting welding procedure qualification & Welder performance
qualification tests for different kind of welds; involving in the welding
and imparting training to Welders about the processes & techniques.
> Monitoring stage wise welding jobs including Pre-heating, PWHT (Post Weld
Heat Treatment) stages; undertaking the complete preparation & review of
ITP, WPS and PQR; developing procedures on NDT and Hydro Testing and
examining the test packs and creating final documentation.
Painting Inspection
1. Conduct pre-blasting inspection of compressor, blasting pot, blasting
hose & nozzle, air receiver drum, gauges and Material inspection of
abrasive. Recording of atmospheric weather conditions. Inspection of
paint materials, to conform the batch number, manufacturing & expiry
dates.
2. Inspection of blasted surface for any damages, deep pits, presence of
oil and grease as per specification. Mixing of any paint materials, to
see they are mixed properly. Measuring WFT & DFT as per spec,
Preparation of inspection requests & reports.
CAREER RECORD
Since Mar 14 - Aug 14 with Tamimi Industrial service., Saudi Arabia as a
FAB Shop as a QA/QC Welding & Painting Inspector
Client: E-tech / SABIC
Project: SADARA Gas supply Project
Pipe line Project.
Since Jun' 12 - Aug 13' with Kharafi National (ABJ Engineering &
Contracting Co. KSC) Kuwait
FAB Shop as a QA/QC Welding & Painting Inspector (Piping & Structural)
Client: Petrofac / Total
Project: LAGGAN TORMORE PROJECT Shetland Gas Plant
Pipe Assembly Rack & Pipe Assembly Unit fabrication,
piping erection
Since Mar' 10- Mar -12' With Nasser S. Al Hajiri Corporation., Saudi Arabia
as a
QA/QC Welding & Painting Inspector
Client: Saudi Aramco Total Refining & Petrochemical Company & Daelim and
Project: Jubail Export Refinery Projects / Saudi Kayan
Phenolics Project
Since Jan' 09- Feb 10' With N.M. Engineering Industries as a
QC Inspector (Welding & Piping)
Since May' 08- Dec 08' With Anand Engineering Products Pvt. Ltd. as a
Asst. QC Inspector
As a Welding Inspector:
> Receiving inspection of Project Materials and recording the inspection
results and identification in the Quality reports in Compliance with
applicable standards and specification requirements.
> Involved in verifying and reviewing weld parameters of SMAW, GTAW, FCAW &
SAW process as specified in approved WPS during the shift and maintained
the records for CS, LTCS, SS & Duplex, Alloy and material.
> To conduct fit up and dimension inspections as per Procedure and Test
Plan (ITP) and to provide technical guidance for welding sequence and
distortion control.
> Ensured calibration of the welding machine and quivers.
> NDT Test UT, MT, PT, Leak Test, Visual Acceptance of joints to comply
with the NDT percentage requirements per line class & welders
performance.
> Performance of welder, repair weld analysis to determine the cause &
initiate preventive / corrective action.
> Hold points for Hydro, Pneumatic, PMI and Hardness Testing as per
approved quality and inspection plan.
> Managed Request for inspection (RFI) and report for the client and
coordinated with the client representatives for daily welding activities
and NDT at site like DPT, MPT and PWHT and Hardness Test and new material
approval.
> Witness WPS & WQT as per required codes and standards.
> Making of NCR and suggests the remedy to production.
> Participated in punch list preparation during line walk.
> Reviewing Piping spool release and packages.
As Painting Inspector:
> Conduct pre-blasting inspection of compressor, blasting pot, blasting
hose & nozzle, air receiver drum, gauges and Material inspection of
abrasive.
> Quality of compressor air by blotter test & nozzle pressure with needle
pressure gauge.
> Recording of atmospheric weather conditions.
> Inspection of surface profile with tex tex tape & profile gauge.
> Inspection of paint materials, to conform the batch number, manufacturing
& expiry dates.
> Inspection of blasted surface for any damages, deep pits, presence of oil
and grease as per specification conducting salt test.
> Observing & witnessing spraying applications.
> Measuring WFT & DFT as per spec.
> Preparation of inspection requests & reports, witness inspection with
client.
> Preparations of surveillance & non conformance reports & follow up of
corrective action and closure of the same.
> Updating & record keeping of all types of inspection reports, submittal
for verification as and when required by the client and final hand over
of document dossiers.
> Updating calibration of equipments & recording.
> Conducting inspections using holiday detectors for UG metallic coated
pipes/wrapped lines.
> To ensure that all coating application starts only when surface temp is
always 3 deg celcius above the dew point temp.
> Understanding project drawings, specifications, relevant coating
standards & codes.
> To ensure that safety precautions are taken before starting of blasting &
painting, from the part of equipment, personal and materials.
SCHOLASTICS
> Diploma in Mechanical Engineering
IT Forte: Well versed with MS Office (Word, Excel & PowerPoint), and
Internet Applications.
CERTIFICATIONS
> AWS - CWI (Certificate No. 08124711) (Date of expiry : 1 December 2017)
> BGAS (Certificate No. 79403) (Date of expiry : 3 October 2018)
PERSONAL DOSSIER
Date of Birth : 22nd July 1987
Nationality : Indian
Language knows : English, Hindi, Tamil and Malayalam
Marital status : Married
Passport number : H1135948
Issued place : Chennai
Date of Issue : 14/10/2008
Passport Renewal : 13/10/2018
declaration
I hereby assure you that, all the above furnished details are true to
the best of my knowledge. If I am selected and given a post in your
esteemed organization I assure that I will discharge my duties to the
entire satisfactory of my superiors.
Place: India
Yours Faithfully
Date:
(MANIMARAN N)