Construction Engineer

SHENBAGAKUMARAN.M

E-mail:***************.*@*****.***

Contact No: +91-979-***-****

Target Job

QC-Engineer/Welding/Piping/Mechanical- Quality Control-Inspector/Supervisor

Objective

To learn, contribute and grow continuously and consistently along with the

organization leading to excellence.

Skills

Reviewing of documents such as welding procedure specification (WPS),

procedure qualification record (PQR) and welder performance qualification

test (WPQT) job clearance card (JCC) and coordinating with approved third

party agency.

Review of project quality plan (PQP), inspection and test plan and

construction method statements regarding welding works

Monitors and handles the welder's qualification testing and welders

qualification records.

Issuance the job clearance card for welders based on the qualification.

Welding consumable verification, visual inspection, storage and handling.

Witnessing& reviewing of non-destructive tests such as radiographic test,

ultrasonic test, penetrate test magnetic particle inspection.

Review of radiographic films PWHT Reports, PMI Reports, Hardness Test

Report and line history sheet.

Issuing NCR when non-conformity noted.

Review and updating of Isometric Drawing of daily fit-up and welding

inspection report.

Pre-welding inspection, in-process and post welding inspection.

Production weld and welder repair rate assessment and NDT percentage of

coverage per applicable standard.

Perform daily surveillance check of pipe spools preparation for welding,

fit up, fittings orientation, dimensional checking and cutting

specification per approved for construction drawing.

Summary of Experience

More than 17+ years experience (4+ years in Middle East) in Quality

Assurance/Quality control activities covering construction Oil and Gas

Plant &Manufacturing.

Certification

CSWIP 3.1 Certified Welding Inspector Number-49749

Quality Management System (QMS) - Auditor/Lead Auditor Training Course

(Cert#106118).

Saudi Aramco Approved Welding Inspector-SAP#70014913

Radiographic Testing, ASNT NDT LEVEL-II

Ultrasonic Testing,, ASNT NDT LEVEL-II

Magnetic Particle Testing, ASNT NDT LEVEL-II

Penetrate Testing, ASNT NDT LEVEL-II

Knowledge of Codes & Standards

Working knowledge of ISO 9001:2000,ASME SEC

IX,B31.1,B31.3,B31.4,B31.8,B16.5 API-5L,API1104,AWSD1.1,SAES-W-011,SAES-W-

012.

Education

BPE (Bachelor Program in Engineering-Mechanical Engineering) UAE Attested

DME (Diploma in Mechanical Engineering) UAE Attested

Experience

Feb 2014 to Oct 2014 Alasab General Contracting Company Abu Dhabi

Responsibilities

Job Title: QA/QC ENGINEER

Responsibilities

Reviewing of documents such as welding procedure specification (WPS),

procedure qualification record (PQR) and welder performance qualification

test (WPQT) job clearance card (JCC) and coordinating with approved third

party agency.

Review of project quality plan (PQP), inspection and test plan and

construction method statements regarding welding works

Monitors and handles the welder's qualification testing and welders

qualification records.

Issuance the job clearance card for welders based on the qualification.

Welding consumable verification, visual inspection, storage and handling.

Witnessing& reviewing of non destructive tests such as radiographic test,

ultrasonic test, penetrate test magnetic particle inspection.

Review of radiographic films PWHT Reports, PMI Reports, Hardness Test

Report and line history sheet. Issuing NCR when non-conformity noted.

Review and updating of Isometric Drawing of daily fit-up and welding

inspection report.

Pre-welding inspection, in-process and post welding inspection

Production weld and welder repair rate assessment and NDT percentage of

coverage per applicable standard.

Perform daily surveillance check of pipe spools preparation for welding,

fit up, fittings orientation, dimensional checking and cutting

specification per approved for construction drawing.

Writing Daily and Weekly report.

Checked and verify piping materials used are as per the approved technical

specification by the client.

Checks the piping installation is as per the correct orientation indicated

on the AFC.

Collaborates with engineers for possible relocation of pipe fittings and

valves and raise technical query for client review and approval.

Witnessing the Hydro-Test and prepare Hydro-test packages

Projects Worked

EPC WORKS FOR PROVISION OF NEW 24"LEAN GAS PIPELINE FROM BUHASA TO BAB&BAB

TO THAMMAMA-C(CLIENT-GASCO)

SHUT DOWN WORKS FOR PROVISION OF 20" LEAN GAS PIPELINE AND PIPING WORKS

FROM BUHASA TO BAB AND BAB STATION(CLIENT-GASCO)

January 2011 to 2014 January Gulf Consolidated Contractors (GCC), Dammam,

Saudi Arabia

Job Title: Welding/Mechanical/Inspector/Piping QC Supervisor

Responsibilities

Reviewing of documents such as welding procedure specification (WPS),

procedure qualification record (PQR) and welder performance qualification

test (WPQT) job clearance card (JCC) and coordinating with approved third

party agency.

Review of project quality plan (PQP), inspection and test plan and

construction method statements regarding welding works

Monitors and handles the welder's qualification testing and welders

qualification records.

Issuance the job clearance card for welders based on the qualification.

Welding consumable verification, visual inspection, storage and handling.

Witnessing& reviewing of non destructive tests such as radiographic test,

ultrasonic test, penetrate test magnetic particle inspection.

Review of radiographic films PWHT Reports, PMI Reports, Hardness Test

Report and line history sheet.

Issuing NCR when non-conformity noted.

Review and updating of Isometric Drawing of daily fit-up and welding

inspection report.

Pre-welding inspection, in-process and post welding inspection

Production weld and welder repair rate assessment and NDT percentage of

coverage per applicable standard.

Perform daily surveillance check of pipe spools preparation for welding,

fit up, fittings orientation, dimensional checking and cutting

specification per approved for construction drawing.

Writing Daily and Weekly report.

Checked and verify piping materials used are as per the approved technical

specification by the client.

Checks the piping installation is as per the correct orientation indicated

on the AFC.

Collaborates with engineers for possible relocation of pipe fittings and

valves and raise technical query for client review and approval.

Conduct / Review positive materials test, hardness test, and post weld heat

treatment (PWHT)

Prepare request for inspection (RFI) through QMIS System coordinate with

client QC unit.

Witnessing the Hydro-Test and prepare Hydro-test packages.

Witnessing the Tie-in welding and prepare Tie-in packages

Projects Worked

Install sales gas pipeline-RAS AL KHAIR-KZRTG-2, KHURSANIYAH.

Replacement Pump Station4&5, DHARAN BULK PLANT-DHARAN.

April 2003 to Dec-2010 Bangalore Inspection and Testing Agency (BITA)

Bangalore-India

Job Title: QC-Mechanical Inspector/NDT-Coordinator

Responsible for quality assurance and quality control activities in

fabrication shop.

Responsible for the QC inspection and proper documentation of mechanical

and welding works.

Material inspection as per client drawing and specification, conducting in-

process responsible for the qc inspection and proper documentation of

mechanical and welding works.

Manages QA/QC documents and records covering procedures, NCR, audit

reports, calibration results, testing &measuring instruments. And

responsible for maintaining an orderly and filling system of all quality

records of completed jobs.

Vendor inspection and quality control inspection.

Conduct/review Hardness test

Conduct/review Impact test

Conduct/review Toughness test

Coordinate NDT Technicians regarding about their daily activities.

Coordinate NDT Technicians regarding about their daily completed jobs

details and maintain the data's of completed jobs.

Coordinate with clients RTFI regarding radiographic testing results as per

applicable standards.

May1997 to March-2003 Sri Madurai Meenakshi Welding Industries, Kappalur

Madurai-India

Job Title: Mechanical Engineer

Responsible for the welding supervision and proper mechanical fit up of

piping spools and structural steel works erection.

Material inspection as per approved purchased order and test certificate.

Monitoring piping welding activities at site and fabrication shop.

Verify all welders job clearance card according their qualifications.

Proper storage of low hydrogen electrodes.

Visual inspection of spools, marked up and identification.

Verify approved construction drawing as per the latest revision.

Attend weekly construction meeting.

Verification of all completed welding activates and coordinates to the

welding inspector/NDT required for all line as per isometric drawings.

Personal Details

Nationality : Indian

Date of Birth : April-07-1975

Marital Status : Married

Languages Known : Tamil, English, Malayalam, and Hindi

Declaration

I hereby declare that the information provided above is true to the best of

my knowledge.

SHENBAGAKUMARAN.M

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