S.Sivathanu
QC Inspector - Welding / Piping ( * Years & 3 Months)
Email: acouwf@r.postjobfree.com
Mobile: 009***********
Educational Qualification:
Bachelor of Degree in Science (B.Sc Physics) 1999-2002
S. T. Hindu College, Nagercoil, Tamil Nadu 629002.
Technical Certification:
Welding Inspector course
> AWS (Certificate No: 10022701)
American Society for Non Destructive testing (ASNT)
ASNT Level II as per SNT-TC-IA
> Ultrasonic Testing
> Radiography Testing
> Magnetic Particle Testing
> Penetrant Testing
Summary Skill and Experience:
> Having & Bachelor of Degree in Science with 9.2 years experience in
Having QA/QC Welding inspection & NDT inspections for various
projects in onshore.
> Material inspection for incoming materials & Review of material
certificates to check compliance to project specifications
> Control and witnessing for the NDT tests.
> Witness & review the Mechanical destructive tests.
Employment History:
WORK EXPERIENCE IN ABROAD & INDIA
April 2011 to May 2012
> Project : Wasit Cogen Steam Generation Project.
> Client : SAUDI ARAMCO
> Company : SAMSUNG ENGINEERING AND CONSTRUCTION LTD (SECL).
> Designation : Qc Welding Inspector. SAUDI ARAMCO Approved
( Sap# 70018116 )
Duties & Responsibilities
> Ensures that Contract specifications, procedures and Subcontractor's
documents are available at Site office at theappropriate revision.
> Ensures implementation/compliance with Project Quality Plan (PQP),
Project Quality related procedures for document control, material
control/inspection/testing, inspection & test plan.
> Monitor welder performance on weekly basis and
overall project repair rate monthly basis
> Coordinate a team of the Client's QA/QC or QC engineers and Inspectors
dedicated to monitor subcontractor's QA/QC activities.
> Visual inspection of raw materials, bought out items and review of
Material Test Certificates (MTC) have met the requirements of project
specification, standards, and codes.
> Preparing and compiling quality, inspection and non-conforming reports
throughout project and follow up on necessary corrective actions.
> Identifying the materials according to isometric drawings and
corresponding bill of materials
> Reviews and witness all activities in accordance with Inspection and Test
Plan (ITP).
> Field check for monitoring correct parameters like welding current,
voltage, preheat, inter pass temperatures are in limits of approved WPS.
> Ensuring that all welding activities are carried out in accordance with
approved procedures and standards
> Monitoring Pre-Heat, inter-pass temperature and PWHT in line with
concerned WPS
> Prepare welding inspection summary report and Raise AFI for joint fit-up
and welded joints.
> Prepare as build drawings, additional weld map and joint numbers.
> Daily visit to consumable store, check for consumable storage and
handling, baking and holding oven temperature as per specification
> Ensures control and coordination of all inspection and test activities
both in site and workshop through visual inspection
> Reviewing PWHT Chart and witnessing Hardness test and Witnessing Positive
Material Identification
> Maintain all the records of welder qualifications, Welding Procedures and
welder performance and weld joint repair records.
> Reviews all inspection reports and maintains them in a manner, which
allows all personnel concerned access to results
> Inspecting fit up of joints for material surface, root gap, bevel angle
as per established WPS.
April 2011 to May 2012
> Project : JERP#3 (JUBAIL EXPORT REFINERY PROJECT-PACKAGE3)
> Owner : SATORP (SAUDI ARAMCO TOTAL REFINERY &
PETROCHEMICALS)
> Contractor : SAMSUNG ENGINEERING AND CONSTRUCTION LTD (SECL)
> Company : Sungchang Al-Shaikh and Contracting Co.
> Designation : Qc Welding Inspector.
Duties & Responsibilities
> Review the Inspection Test Plan ( ITP) as per
project requirements.
> Prepare and submit the applicable QA/QC documents /
Procedures for Client & Third party Inspector
(if applicable) review and approval..
> Qualifying a new welding procedure (PQR) if the existing
welding procedures are not supporting and
full fill the project requirements.
> Review the Mechanical destructive tests. Compile mill certificates,
destructive, non destructive test reports for new PQR.
> Prepare the welding Procedure specification for the new PQRs and issue
for Client / Third party inspector review approval.
> Qualifying a welders as per project requirements
(Welder Performance Qualification-WPQ)
> Raw material receiving inspection, review of
material certificates to check mechanical strength
and
chemical composition values in accordance with ASME codes and
applicable project specifications.
> Prepare material/weld traceability, inspection
reports and control of documents for regular
inspection
activities
Review/maintain calibration records of Inspection / Test Equipment
Carry out the visual inspection on weld joints.
Co-ordinate and send request for inspection (RFI) to Client and Third party
inspector as per ITP mark-
Ups.
As per project requirement, mark and identify the weld joints and send NDT
request to NDT sub
contractor to perform the NDT on completed weld joints.
If repair found as per the NDT reports, co-ordinate with production to repair
weld joints as per
approved weld repair procedure.
Carry out the final inspection, together with Client/Third party inspector upon
completion of all
welding works.
May 2010 to March 2011
Have been working as "Third Party Inspector (TPI)", in Germanischer Lloyd
(Offshore and Industrial Services), since May 2010.
Pipe Manufacturing:
Project : SIRRI-Assalouyah Pipeline Project
Client : Green Refinement Company-IRAN
Manufacturers : Welspun Gujarat Stahl Rohren Ltd - Gujarat.
Project Scope : Inspection of SAW Pipes.
Duties & Responsibilities
> Inspection of Pipes & valves, as per applicable
Codes, Standards, and Project Specifications.
> To inspect the materials for material identification as per
applicable code specification, purchase order
copy and correlate it with MTC.
> Review of WPS as per applicable test code and to carry out the PQR.
> Testing of all welders for performance test (WPQT).
> Monitoring of welding processes such as GMAW, SAW, and SMAW.
> Inspections before welding, during welding and after welding.
> To witness hydro test in pipes.
> Witnessing of NDT activities like Dye penetrant
testing, Radiographic testing, Ultrasonic testing &
Magnetic Particle testing and review of reports.
> Witnessing of destructive testing in pipes (Charpy
Impact test, Drop Weight Tear test, Hardness
test,
Tensile test, Bend test)
> To check visual and dimensions specified as per
code.
Apr 2009 to Dec 2009
Employer : CONSOLIDATED CONTRACTORS COMPANY
Client : Bectel Technip Joint Venture
Khursaniyah KGP Project
Kingdom of Saudi Arabia
Position : QC Piping / Welding Inspector
Duties & Responsibilities
> Check the approved iso Drg & specifications
> Checking of incoming Materials as per the dimension (B.O.M)
And specifications. [T.C verification] Like: fittings, supports,
pipes
> Punch listing the test pack before Hydro test and to verify the iso
control sheet.
> Review of WPS&PQR as per the stds.
> Witnessing calibration of welding machines and ovens ext
> Witnessing of valves, orifice meter, and venturimeter installation.
> Checking site instruction sheet for modification of joints in field.
> Witness the hydro test for pipe line as per test pack
> To check the Flange face cleaning & gasket colour codes.
> To check pneumatic test of R.F Pads
> To checks the Bolt Tightening method for all flanges as per require.
> Check the Fit-up (Gap, Bevel angle & Ext)
> Inspection of Welding at various stages like Baking of electrodes,
preheating & passes of welding.
> Visual inspection of joints during welding and after welding in
various materials like CS, LTCS, SS & Alloy ext.
> Preparing and reviewing of Daily welding Report.
> Knowledge about PWHT and review of charts.
> Preparing for NDT (RT, LPT, and MPT) request as per the Client Req. &
Interpretation of RT films to clarify the repair.
> Preparation of test packages, check line history Report &Punch list,
& Reinstatement, AS Built Drgs, Final documentations.
Sep 2007 to Jan 2009
Employer : DODSAL ENGINEERING & CONSTRUCTION PTE LTD (QATAR)
Client : Chioda Technip Joint Venture
RGX-Expansion Phase-II
Position : QC Piping / Welding Inspector
Duties & Responsibilities
.
Responsible for stage wise inspection of welding and piping inspection on
process, steam and utility piping work during fabrication, installation and
testing of Hydro cracker unit piping
> Monitoring of contractor inspection personnel, Review of Radiographs &
witnessing of Non Destructive Testing, Review of QA/QC procedures and
inspection records.
> Participated in internal auditing for piping works at various stages of
project work. Audited the contractor quality control systems. Involved in
the preparation of audit checklists, observation reports and corrective
action requests
> Thorough knowledge in establishing various welding procedures for high
temperature and High pressure carbon steel, Stainless Steel, Alloy Steels
and various dissimilar welding joint preparations.
> Preparation of and qualification of Welding procedures and welder
qualifications to ASME, API and AWS code requirements.
> Witnessing and Interpretation of NDE Results, including evaluation of
Radiography test films (X-ray & gamma ray) of Pipeline, Piping, Pressure
vessels Tanks and Heaters.
> Witnessing of the N.D.T examinations such as VT/MPT/LPT/UT, Leak testing.
Welder qualifications and monitoring welders' performance
> Conduct inspection for piping pre installation inspection according to
its PFD, P&ID, Piping plan drawing, Isometric drawing,Hydrostatic test
diagram, Pipe Support and Foundation location drawing pipe support and
anchor detail drawings project scope of work and project specifications
requirements.
> Reviewing test certificates of welding rods.
> Electrode verification and approval according to WPS.
> Control the consumables for welding storage / issue / usage
> Inspection with requirements obtained for welding machine approval
> Awareness training conducting for rework, workmanship, welding process
development and in process improvement.
> Before welding fit-ups inspection as per approved drawing and ITP.
> During welding verification of welding parameters (pre-heat, inter pass
temperature, post heat, gas flow etc) as per WPS.
> Welding verification for NDT requirements, PWHT requirements.
> Identifying the root causes of the welding related problems and taking
the corrective and preventive actions
> Monitoring & controlling the welder's performance through repairs
Feb 2004 to Jun 2007
Employer : EXCEL INDUSTRIAL SERVICES
CHENNAI - INDIA
Position : QC Piping Inspector
Third Party Inspector (TPI) - Piping Welding
Welspun Pipe Mill - Gujarat (Anjar) (Bharuch)
Man Industries - Gujarat (Anjar)
Jindal Industries - Gujarat
PSL Pipe Mill Ltd - Gujarat
Duties & Responsibilities as Piping Inspector
> Performed Piping Inspection as per Applicable Codes & Standards.
> Perform piping inspection on modification and replacement piping.
> Reviewing the Drawings and procedure as per the reference standards.
> Witnessing of the Hydro test & Reinstatement Activities
> Welding Inspection as per approved WPS.
> Witness welder qualification test.
> Verification of welder performance qualification tests.
> Check welding variable for compliance of welding procedures.
> Complete monitoring of welding performance during shutdown work.
> To Carried out weld visual inspection.
> Preparing reports along with drawings.
> Detection of corrosion on pipelines and other various equipments.
> Interpretation of RT Films as per Applicable Codes & Standards.
> Identifying the defects on site.
> Performed Equipment inspections on Columns, Pressure Vessels and Heat
Exchanger as per API.
Oct 2002 to Dec 2003
Employer : ALPINE INSPECTION SERVICES
CHENNAI - INDIA
Position : QC Inspector-NDT
Projects - Handled
> NOCIL (National Organic Chemicals and Industries)
> Mumbai for Reliance Engineering Associates Limited
> Reliance Refinery, Jamnagar - GUJARAT
> NTPC, Ramakundam - ANDHRA PRADESH
> Chambel Fertilizer, Kota - RAJASTHAN.
> Gujarat Narmada Valley Fertilizer and Chemicals Ltd, Bharuch - GUJARAT
Duties & Responsibilities
> Non-Destructive Inspection conducted accordance fluid category with ASME
B31.3 and ASME B31.1
> Selection of welded joints for RT, PT, MT, UT, PMI at pre-fabrication
shop and construction site.
> Interpretation of RT films and review of NDE reports.
> Interpretation and witness of Liquid Penetrant and magnetic particle
tests.
> Maintaining monthly welder's performance rate as per NDE reports.
Personal Details:
Passport Details:
Passport number : L6609472
Place of issue : Riyadh,Saudi Arabia
Date of issue : 22 Apr 2014
Date of expiry : 21 Apr 2024
Personal Data:
Permanent Address : S. Sivathanu,
S/o S. Subramonia pillai,
19/125-1,Aishwariyam Illam,
Therkkummun,sucheendram,
Kanya-kumari Dist,
Tamil Nadu - India 629704,
Tel No: +91-465*-******
Date Of. Birth : 15-08-1981
Marital status : Married
( SIVATHANU.S )[pic][pic][pic][pic][pic]