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QA/QC Engineer

Location:
Bengaluru, KA, India
Salary:
80000
Posted:
March 24, 2015

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Resume:

Name : George Jose

Date of Birth : **.**.****

Nationality : Indian

Present Discipline : QA/QC Engineer.

Professional Qualification : 1. CSWIP 3.1

(Reg no: 67556)

2. ASNT LEVEL II

Ultrasonic Testing

Radiography Testing

Magnetic Particle Testing

Dye Penetrating Testing

Visual Testing

3. ISO - 9001:2008

Qualification : Bachelor of Engineering in Mechanical from

Adarsh vishwa vidyalaya university, hyderabad.

(Apr 2002-Apr 2006) Qualifying exam passed with first class

(72.5 %)

Languages Known : English, Hindi, Tamil, Telugu, Malayalam & Arabic.

Total Experience : 8 Years (Inc 5 yrs in GCC )

Summary of Experience :

Having 8 years of Experience (worked for PDO projects) in PIPELINE,

QA/QC/NDT of Piping. Pressure Vessels & Equipments, having good experience

in Welding Inspection & all NDT methods Capable of handling of all NDT

Equipments, having through knowledge of Welding process i.e. SMAW, GTAW.

GMAW, SAW ETC. Having good experience of Painting Inspections, profile

check, WFT, DFT Check, Holiday detection etc. and having working knowledge

of ASME sec I, V, VIII & IX, ASME B31.3, API 1104, API 5L,AWS D 1.1

DETAILED PROFFESSIONAL EXPERIENCE

1. CURRENT EMPLOYER : M/s Towell Engineering Services Co. LLC - Muscat,

OMAN

(Jan 2013 - Till Date)

Designation : QA/QC Engineer

Responsibilities:

. Preparing of Inspection Test Plan, Project Quality Plan, NDT Plan

(Structural & Piping), Quality Control Plan (Structural & Fabrication

Activity), Hydro test Procedure & Test Pack preparation as per Client

Specification & Applicable Codes/ Standard.

. Interacting with Client on QA/QC related issue (PQP, ITP's/QAP's,

WPS/PQR, NDE Procedures, Mechanical Testing Procedure, Hydrostatic

Procedure as per Inspection & Testing Plan, Inspection Methodology &

Criticality Rating of Each Items.

. Carrying out daily inspection activities of weld visual, fit-up, NDT,

hydrotest, material inspection and maintaining the records.

. Visiting Vendor Work place to check facilities to perform our Job, Pre

Inspection Meeting.

. Awareness of applicable Standards & Codes required for Welding & NDT,

Material Testing, Surface Preparation & Protective Coating.

. Shop Inspection of Pressure Vessels, Columns, Tanks, Pipes, Valves,

Pumps,

Structural Steel, etc

. Review of Inspection and Test Plan, Welding Procedures, Material

Verification, All stages of Inspection.

. Managing QC Team and Following up all Inspection Activities & NDT

Activities taking place as per schedule.

. Coordinating with Procurement, Project team & Sub Contractors for

timely Inspections to be Carried Out

. Final Inspection of Visual, Dimensional and painting Inspection etc.

. Supervising of Flow lines are constructed according to project

specification. To ensure proper interval between the pipes, proper

sleepers, guides & bends are used as per approved Drwg

. Review of Radiography and NDT Reports etc.

. NDT co-ordination and interpretation of radiographic films.

. NDT scheduling and review of NDT/PWHT reports.

. Witnessing of Welders Qualifications & procedure qualification etc.,,

Witnessing of Hydro Tests etc.

. Supervision of flow line welding activities to Ensure that the welding

activities are performed to the company standards and specification

. Witnessing of PMI & Hardness Test etc.,

. Review of Final Dossiers prior to acceptance of the product.

. Actively Involved for Inspection of Pumps. ( FAT & Functional Testing)

. Handled stage wise Painting Inspection along with Client, Certifying

Agency & Client

. Visual Inspection of Pipelines and vessels Tanks to Ensure Painting

surface is free from Rusting, pitting and Damages.

. Coordinate during Re-instatement Activities to closing the punch

points.

. Coordinate with QA/QC team for clearing NDT activities as per Piping

Class & Project Requirement.

. Quality Auditing and internal Assessments.

. Receiving Inspection of all incoming materials for the project (pipes,

fittings, valves etc..)

. Supply clients with detailed inspection reports and issue Non

conformance reports, Inspection Release Notices for Materials conforming

to client PO and code specifications

. Smoothly Handled 80 Nos of Tie in's (Material Inspection, NDT

Inspection, Valves Testing, & Pressure Testing & Painting) during

Turnaround 2013 Orpic for the SRIP Expansion purpose.

. Review of radiographic film's including Witness / Review NDE results

. Supervising and allocation of work to NDT personals to UT Inspection

Pipelines.

. Evaluation of UT reports and Key Points

. Conversant with the interpretation of detail Engineering drawings,

welding symbols & NDT and acceptance standard.

. Control of welding consumables as per company procedure and client

requirements ie., its review, inspection, storage, baking and holding

of electrodes

. Conduct routine surveillance inspection on the activities involving,

welding, painting, materials, bend's dimensional inspection, etc.,

. Assist and participate in quality and HSE audits and other inspection

as applicable

. Test pack preparation and submission to client for final approval

. Projects : Client - Oman Refineries & Petrochemicals Co (ORPIC)

1. Sohar Refinery Improvement Project (SRIP) TIE INS (80 nos of

Tie Ins upto 44") Turnaround - 2013 ORPIC

2. Sour Water Line (1.5 KM of 8" Pipeline)

3. EPC of Fuel Gas Line from SR to AOL ( 2.5KM Of

8" & 10"

Pipeline with U stamp Vessel & Pump Installation)

. Projects : Client - Daleel Petroleum LLC

1. Upgrade of crude oil export facilities at DPS

(EPCC for Installation of new Booster/Shipping

pumps and construction of 1.5 KM 10" & 8" suction

and discharge pipeline)

2. Installation of screw pump for oil shipping

(EPCC for Installation of new electrical motor

driven screw pump and associated 1.5 KM of 8" &

6" suction and discharge line)

3. Modification of Existing De-hydration Tanks (T-

1202 & T-1202A)

(EPCC for Modification of existing Floating Roof

Tanks with construction of new 12" spider

distribution system, internal 12" floating suction

header, 7 no's of new nozzles, cleanout door & 16"

suction & discharge associated pipings)

4. Installation of metering skid at LACT UNIT

(EPC for Installation of new metering skid

A1305 & modification of existing metering

skid A1304 and its associated piping)

2. PREVIOUS EMPLOYER : M/s Petronash Fze (Jebel Ali, DUBAI )

(Sep 2012 to Dec 2012)

Designation : QC Engineer

Responsibilities:

. Stage wise inspection of Pressure Vessel, Base Frame Skids, Piping

fabrication and Material verification, fit-up, Dimensional, welding &

visual inspection

. Handling Inspection Stages like Preparation of NDE plan, Weld Map, and

Liaison with Third party inspection agency related to NDE clearances /

Acceptance.

. Review all the drawings, MTO and verify the stages of NDE with the

QAP. Monitor the job as per the NDE plan and suggest for improvement

in Mfg. stages.

. Plan, Perform and Report the Non Destructive Examination (NDE) as per

Quality Assurance Plan (QAP) and NDE plan. Carry out all stage

inspection like NDE during stage inspection, final inspection before

PWHT, NDE after PWHT,NDE after Hydro test, etc as per QAP and get

clear through TPI

. Verify NDE for all subcontracted items and ensure the Items are

complying with the project requirements.

. Raw material inspection activities & test certificate review as per

Standard code & Client Specification

. Attending inspection with third party surveyor like Lloyds, TPL,BV,

TUV & SGS for NDT (UT,RT,MPT,PT & VT),

. Understanding manufacturing Drawings issued for subcontracting and

scope of subcontracting. Discussion with Quality Control / Inspection,

Welding Engineering, NDT Department for requirement as per Standard

code & Client Specification

. Handled stage wise Painting Inspection along with TPIA, Certifying

Agency & Client as per approved ITP/QAP at vendor works places

. Attending Vendor Meeting for Technical discussion on Quality related

Issues (Technical Discussion Meeting, Kick of meeting & Minutes of

Meeting).

. Coordinating with Engineering department & Vendor's for Technical &

QA/QC Issues.

. Maintaining & Reporting Daily Status to QA&I Dept for QC related work

. Visiting Vendor Work place to check facilities to perform our Job, Pre

Inspection Meeting.

. Awareness of applicable Standards & Codes required for Welding & NDT,

Material Testing, Surface Preparation & Protective Coating.

. Preparation of weld history sheets and records verification.

. Test pack preparation and submission to client for final approval

Projects handled with :

. Client (TAKREER) - Shah gas Development Project

(Fabrication of Pressure vessel, Base

frame skids & Process piping)

. Client (JGC) - Barzan Onshore Project

(Fabrication of Pressure vessel, Base

frame skids & Process piping)

. Client (NPCC) - Quashwira Full Field Development Project

(Fabrication of Pressure vessel, Base

frame skids & Process piping)

. Client (SAIPEM) - Shah gas Development Project

(Fabrication of Pressure vessel, Base

frame skids & Process piping)

3. PREVIOUS EMPLOYER : Sievert Technical Inspection LLC (Muscat, OMAN)

(Mar. 2010 to Apr 2012)

Designation : Quality control/NDT Inspector

Responsibilities:

. To check on going welding process.

. Carry out regular reviews and inspection of field/shop welding

operations to ensure WPS parameters are followed.

. Ensure that the contractor's/vendor's activities are carried out as

per approved project specifications and the applicable code/standards.

. Review all applicable Drawings and Standards

. Radiographic film interpretation

. Check finished weld appearance and dimensional accuracy

. Preparation of Cutting plan, Fabrication & Erection Drawings

for Production by using Auto-Cad

. Making Bill of Material & Maintaining QC records of Incoming

Material.

. Coordinating with Third Party Inspector for witness of stage

wise Inspection (Visual dimension, UT, RT, P, MPI, Hydrotest

& Final Acceptance after Painting

. Reviewing WPS, PQR as per Client Specification & relevant

codes (AWS D1.1. and ASME Section IX.)

. Making final Dossier documents of each Equipment project

wise.

. Projects : Client - Petroleum Development of Oman (PDO)

1. Quarn Alam Steam Project

2. Harweel Cluster Phase II A and B Facilities

3. Saih Nihayda Depletion Compression Project

4. PREVIOUS EMPLOYER : Sievert India PVT LTD (Mumbai)

(May. 2008 to Feb 2010)

Designation : Quality control/NDT Inspector

Responsibilities:

. Carried out Non-Destructive testing as per specifications of clients

ECT,RT,MPT&LPT of structures, pressure vessels, piping and pipe line

. Carried out Eddy current Testing for Exchanger tubes using MS-5800

. Radiographic Interpretation of structural and piping welds

. Radiographic film interpretation and co-ordinates with clients

. NDT report and Document preparation as per requirements

. Thickness gauging on Pipelines, Tanks, Boiler Tubes, Heat exchangers

. Magnetic particle testing & dye penetrant testing of structural weld

jobs

. Ultra sonic testing with shear wave for process pipeline

. Visual inspection of weld joins involved in thermal power plants

carrying out RT/UT/MT/PT of seam line pipes, super heater coils and

carrying out UT lamination check by UT flaw detector

. Review of PWHT charts and witnessing PT,MT,UT activities

. Prepare and maintain daily inspection reports

. Coordinating with main contractor and clients for inspection

. Projects : Client - Reliance Industries

1. Heavy Water Plant, Manuguru, AP (Shutdown

Project)

2. Neyveli Thermal Power Plant Project

5. PREVIOUS EMPLOYER : Matrix NDT Services (HOSUR)

(Feb. 2007 to Dec 2007)

Designation : NDT Inspector

Responsibilities:

. Performing UT, MPT, and DPT Inspection of welds, casting, forging

basic raw materials of ferrous/non ferrous steels

. Carry out Ultrasonic testing of offshore platform & Thickness

Measurements

. Performed Ultrasonic testing, Magnet particle testing & Dye penetrant

testing of service pipeline

COMPUTER SOFTWARE KNOWLEDGE

. MICRO SOFT OFFICE 2003 / 2007 / 2008/2010.

. AUTO CAD 2007 / 2008 / 2009

. STADD PRO

. Adobe Writer

6. PDO HSE Training Courses Attended

. Attended Quality lesson learned & feedback workshop conducted by

PDO

. Attended Implementation of IMS 14001 Conducted by Daleel Petroleum

. HSE induction Training

. H2S awareness and escape

. STOP for supervision

. Flawless start up initiative (FSI)

. HSE-Tools & skills

. Permit to work - Applicant

. Safety leadership for frontline supervisors

. First aider Course

. Gas testing

7. PERSONNEL DATA

. Name: George Jose

. Date of Birth: 10.05.1985

. Marital Status: Single

. Passport no: H2231960

. Date of expiry: 12.06.2018

. Contact no: +919*********

. Permanent Address: H.No 7-136, R C Street, Chitheral (PO),

KK-Dist, TN, India.

8. DECLARATION

I assure you that the above mentioned details are true to the best of

my knowledge.

George Jose[pic]



Contact this candidate