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Tony Warr
Qualifications
Proven management and leadership skills. Ability to use insight
and analysis to make technically complex decisions.
Proven ability to implement new technology with a minimum of
support and with a minimum of disruption to processes. Superior
troubleshooting and analytical skills.
Experienced in all phases of project success from concept to
commissioning and support.
Experience
Consulting Controls Engineer - Chassix - Bristol - May 2013 to Mar 2015
(Contract)
. Implemented GuardLogix Safety PLC's on Casting Lines
. Analyze Safely Integrity Levels(SIL) for production lines
. Interfaced PLC with Moto Man and Fanuc robots.
. Control system development and programming.
. HMI development and support (FactoryTalk View).
. Design, modification, upgrades.
. Wrote Operations and Training Manuals
. Implemented Documentation Archiving.
Systems Engineer - JMP Engineering - Jan 2012 to Aug 2012 (Contract)
Two short term assignments at Schlitterbahn in Texas and Martinrea in
Kentucky. Working in the Automotive and oil and gas industry.
. Working on welding machines, conveyors, and material handling
equipment.
. Working on production lines that produce sub frame components.
. Interfaced PLC with Moto Man and Fanuc robots.
. Control system development and programming for Base-wide environment
controls.
. HMI development and support (FactoryTalk View, RSView32, RSViewSE,
Panelview, VersaView).
. Design, modification, upgrades.
. Business development, training and standards implementation.
Systems Engineer- ARM Automation - May 2011 to Dec 2011
- Designed Control System, Architecture and CompactLogix PLC code for
high-speed automated medical device manufacturing machines.
- Designed Motion Profiles using Kinetix 350 Singlle Axis and Kinetix
6000 Multi-Axis modules.
- Designed and wrote FactoryTalk View code for HMI.
- Used Microsoft SQL Server 2008 an Visual Basic.NET to store production
data for compliance.
Sr. Controls Engineer - Siemens Airport Logistics - DFW Airport - Feb 28
2005 to Dec 2010
Controls team leader and project management for installation,
commissioning, Battelle CBIS testing, and turnover support. Managed team
of 12-15 Controls Engineers including recruitment, supervision and QA.
(RFQ, RFC, CO, MS Project, MS Excel, MS Word)
Control system development and programming for airport baggage-
handling security systems including GUM, MIA, DFW and MCO (FactoryTalk
Suite, ControlLogix5000, RSLogix5000, GE Proficy)
HMI development and support (RSView32, RSView SE, PanelView,
VersaView).
Was trouble shooting and debugging Siemens S7
BHS design, modification, upgrades.
Developed Software Redundancy system, first in sector.
Application Engineer - Polyspede Electronics Oct 04 to Mar 05
Developed and implemented new applications for AC variable frequency
drives and digital DC drives
Engineered retrofit of DC drives at Jindal United Steel in Baytown,
TX.
Wrote bid proposals and created drawings using AutoCad software.
Test Engineer / Project Supervisor- Northern Power Systems - Oct 03 to Oct
04
Functional testing, troubleshooting and repair of Grid-Tie and Tele-
Cycle UPS units for British Petroleum's BTC pipeline project in the
Republic of Georgia. (CompactLogix, RSLinx5000, BB DCS300,
ControlBuilder)
Project Supervisor Sakhalin I pipeline project, Sakhalin Island, USSR.
Performed complete analysis of system functionality including software
verification and complete system start-up to ensure system reliability
in an extreme application.
Wrote Operations and Maintenance manual and Troubleshooting manual.
R&D Engineer - Saranan Power Inc/ BGI&E - July 03 to Oct 03
Performed research and development testing supporting the development
of a 1.5 kW vertical axis wind turbine.
Designed and implemented test procedures to obtain data sets as
requested by chief engineer.
Wrote comprehensive test results and recommendations.
Electrical Foreman - Triad Electric & Controls June 02 to July 03
Electrical foreman on the turnkey Harrison County Power Project, a 550
MW combined cycle power generation unit (General Electric 7FA dual fuel
combustion turbines, Mark V controllers, Alstom Catalytic Heat Recovery
Steam Generators, Alstom steam turbine).
Planning, requisition, electrician supervision and reporting.
(PeopleSoft)
Developed new procedures to ensure timely and profitable completion of
contract obligations.
Instrument Technician - Lone Star Industries May 1995 to May 2002
Upgraded and maintained cement manufacturing facility as part of a
comprehensive modernization project (Allen Bradley PLC580E, RSLogix5,
PLC2, Data Highway Plus, Ethernet, SCADA, Intellution iFix)
Commissioned numerous Variable Frequency Drives 5 to 1000 horsepower
(Robicon, Allen Bradley, ABB, Polyspede)
Schenk VFD weigh-feeding systems, Teledyne flue gas analyzers,
sensors, infrared imaging systems and 4-20ma control circuitry.
Wrote technical manuals and troubleshooting procedures for complex
systems.
Pioneered the use of V/H variable frequency drives in constant torque
applications, a development later used company and industry wide.
Capital projects including specification, acquisition, planning,
implementation and evaluation.
Military Service
US Army - Missile Systems Repair - Maintained and repaired aircraft guided
missile systems on the Bell AH-1S attack helicopter including component
level repair of guidance control systems, optical sights and fire control
systems. At the end of my tour I worked for 7 months at the Bell
Helicopter/Textron complex in Amarillo, TX on the OH 58D observation
helicopter project upgrading OH58C aircraft to D specifications with
advanced infrared and visual imaging systems, avionics and fire control.
Education
University of Texas at Austin MSHA
Austin, TX 2/02
Crane Institute of America
Rigging Safety
Sweetwater, TX 2/01
Texas State Technical College
CPR / First Aid
Sweetwater, TX 12/00
Honeywell Controls
Burner and Boiler Controls
Midland, TX 5/97
Amarillo College
General Engineering
Amarillo, TX 5/84
US Army Institute
AAS Electronics
Ft. Hood, TX 5/82
Central Texas College
Certificate Helicopter Repair
Killeen, TX 5/82
US Army Transportation School
AIT Missile Systems
Ft Eustis, VA 12/80
NCCER Industrial Electrician Certification
#2037133
11/02
Specific Experience and Skills
Software: RSLogix 5000 GE QPScript
RSNetworx for Visual Basic
ControlNet
RSNetworx for VB Script
Ethernet/IP
RSLinx Gateway Visual Basic for Applications
RSLinx Enterprise ABB Control Builder
RSView SE APS (Advanced Programming
Software)
RSView ME Microsoft Office
RSView32 AutoCAD
FactoryTalk GE Proficy
FactoryTalk Asset GE ViewScript
Centre
Protocols ControlNet DF1
Ethernet OPC
Ethernet/IP HART
DH+
Hardware: GuardLogix Teledyne Flue Gas Analyzers
CompactLogix Motoman Robots
ControlLogix Infrared Bench Gas Detectors
SLC500 Pressure Transmitters
PLC5 Differential Pressure
Transmitters
PLC2 UPS
Allen-Bradley PanelView GE 90-30
Allen-Bradley VersaView GE QuickPanel
Fanuc Robots GE 90-70
Pilz Safety Relays
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