Management Engineering

Mohammed Almesallmy ************@*******.***

Phone 1-780-***-**** Berard CRS F.M, AB T9K1W2 Canada

SUMMARY

I am a professional Mechanical Engineer with varied experience in three different field environments,

which are oil and gas, ships & marine equipment systems, and research lab for mechanical design, and

solid mechanics. The varied experience provided me a unique background to solve multi-subjects

problems with the optimized solutions and develop the continuous improvement to the facilities business

unit. Those solutions and improvement saved my employers millions.

Develops maintenance programs such as the Maintenance Management Program, Preventive

Maintenance, worker level job structure, manpower utilization and construction equipment requirements

and utilization Appraises and prepares reports on the effectiveness of such programs Assists the line

maintenance organizations with the implementation of approved programs by furnishing information,

providing authoritative interpretation, operating pilot runs, conducting training sessions and analyzing

accountability and progress reports Develops maintenance programs for preventive maintenance,

scheduling of equipment and manpower, requirements for new equipment, and reviewing technical

aspects of budgets and accountability.

Over 15 years of experience in a leadership roles and responsibilities, which include leadership roles in

executing large and small diameter Pipeline projects and Engineering Management activates. These

activities have included all aspects of pipeline design, construction and completion from conceptual

through implementation; preparation of Project Execution and Construction plans, engineering and design

packages; material and construction specifications; cost estimates, Management of change, risk analysis,

plant engineering, facilities engineering, Turn-around project management, reliability engineering project

management, mechanical and structure supervision to provide customer satisfaction. The areas of

experience include piping stress analysis, pressure equipment, process pipeline systems, rotating

equipment, marine engines, safety control, and managing various inter-discipline teams.

Experience

Manager Mechanical Engineering

Suncor Energy Inc., Ft. McMurray, AB, Canada

January 2008 – Present

Lead and manage multi-disciplined reliability engineering teams (approx. 40+) responsible for improving,

growing and leading the engineering resources through all phases of new product development, involve

contributions to front-end, detailed engineering, and construction project phases. Develop and nurture a

safe, high performance, high discipline, accountable, focused, innovative and achievement-oriented work

force to ensure high and safety performance within the departments.

Ensure all required reporting data is current, complete and properly filed. Also ensure all corporate

policies and expectations are met and all regulatory requirements are being satisfied at all times.

Review / approve all technical engineering projects and provide required technical, includes checking and

signing off all calculations/analysis provided by the designers.

Work with other managers to maximize cross functional effectiveness. Develop and maintain an

operational plan for their area with on-going cost management, budget control and performance

management.

Work with senior staff to identify strategic facility infrastructure requirements. Ensure proper resourcing

and tactical delivery plans are in place to ensure fit for purpose, safe, cost effective facilities are designed

and constructed to meet oil development plans and schedules.

Responsible for all oil facility, capital expenditures, budget development, and ensuring Project

Management processes are in place for successful outcomes and recommendations for the whole

Business Unit (e.g. Modified Air compressor location vs. the heater – Shut-off control, Modified the

poster pump skid’s pipeline to the bladder tanks, etc.)

Build strong relationships and understand client priorities to ensure alignment with expected results

(scope, cost and timing) and actively participate and promote AOC EH&S policies with staff, vendors and

suppliers

Lead senior engineers in critical projects, Review / assure that pressure equipment documentations are

acceptable to Alberta Regulatory.

Troubleshoot and resolve all issues related to the piping system at various phases of the design and during

construction.

Generated, Reviewed and finalized all PSVs, and PCVs data sheets, Led and approved the Integrity

Assessments of the pressure equipment, Led the integrity management program for the PTMAA.

Supervising project team in preparation of project feasibility studies and reports, pipeline routing exercises,

development of cost estimates, project risk analyses and conceptual, preliminary and detailed design work

Applied ASME B31.8S ‘Pipeline Integrity Management for Natural Gas’ on the pipeline system (where,

estimating and monitoring the remaining service life of the pipeline system is in progress.)

Contributed and managed verities of projects (i.e. freezing of firewater pipeline, design high-pressure

pipeline for a valve testing machine, potable water pipeline project, upgrading the planet firing

suppression system etc.)

Led one of the company’s biggest T/A (turn-around) in Secondary Upgrading plant

Represented the reliability engineering in the facilities business unit central function team (CFT)

Responsible for the management of FEED, detailed design engineering and procurement of the pipeline

scope of the Athabasca Pipeline Twinning Project under the Upstream Facilities Projects team.

Manage pipeline design that meets project requirements while minimizing capital and/or operating costs.

Coordinate with key internal and external stakeholders to ensure design details are addressed in a

thorough manner.

Manage the work of internal technical disciplines and third party engineering services providers to ensure

quality engineering products and support are delivered.

Responsible for compliance with Capital Projects Management System (CPMS), regulatory requirements

and Suncor standards and specifications

Senior Reliability Pipeline Engineer

Suncor Energy Inc., Ft. McMurray, AB, Canada

August 2007- 2008

Mohammed Almesallmy ************@*******.***

Phone 1-780-***-**** Berard CRS F.M, AB T9K1W2 Canada

Responsible for PEP, DBM, schedule, pipelines design, assign deliverables to discipline, supervise

discipline engineers, project drawings review, preparation of scope of work for construction, work

prioritize, pre- qualifying and selection of contractors, Construction Management, as build and closed out.

Prepared and reviewed pipeline specs, pipeline basis of design, data sheets, pig launcher/receiver

specifications /general arrangement drawings for the pig trap systems, pipe wall thickness calculations,

hydro-test pressure calculations, buried pipelines and road crossing analysis, upheaval buckling and

hydro-testing, technical bid evaluation/vendor data evaluation of piping/pipeline.

Developed the required modification repairs through analyzing the tresses of the trestle steel structure of

the wash ramp, managed the project, and commissioned it, (maximum capacity of 33.0 tons, 11.0

ton/axel)

Designed pipeline for high pressure, developed the construction scope include the control and

overpressure protection instrumentation.

Developed the required design criteria for Steel Wash Ramp with maximum capacity of 60 tons (15

ton/axel)

Modified the nozzle’s reinforcement and completed all the required ABSA CED

Calculated the safety factors of a Domestic Hot Water Tank at its threaded plugs and couplings to double

check its operational safety.

Provided the required fluid dynamic stress analysis of the natural gas pipeline to increase its capacity this

modification was proven success during this current winter. I earned Suncor’s Operation Excellence

award for this work.

Modified the electrical cable configuration of a hydraulic left to provide safer operations’ activities

Solid Mechanics and Materials Lab., Univ. of Rhode Island, USA

Team leader – Assistant Professor

1997 - 2007

Participated in the fatigue crack initiation model in steel AM350 development

Applied Stress Analysis and Fracture Mechanics packages (ANASYS, and ABAQUS) on more than four

projects, i.e. drainage corrugated plate to support trucks, define the life service of a notched steel plate

component, etc.

Extensive use of Pressure Equipment design codes and the ability to identify, and solve problems in static

equipment (i.e. heat exchangers, vessels, boilers, and control instrumentation, i.e. PSV, PCV, VT, etc.)

Designed both of the loading train and the two heat exchangers for the automated testing machines to

protect the load cell from the heat effects

Extensive use of engine management systems, emissions compliance testing and Vehicle Embedded

Controls

Modified the hydraulic system using the fast relief valves, which is used to mount the sheet specimens on

the testing machines

Dynamic analysis of various Rigid-Multi-body mechanical systems, Designed prototype (Pro/E and

Pro/Mech. were used iterate and optimize the design.) Prototype was tested on automated testing

machines

Designed and performed series of fatigue testing and analysis on Gama, and Beta titanium alloys under

elevated temperatures, gases, and vacuum for turbine’s components.

Extensive use of various dynamic software, i.e. Pro/E and Pro/M, Working Model, KTSolver, to

investigate the gross motion of more than fifty patents

Developed a symbolic code based on Lagrangian methodology for dynamic analysis of complex

mechanical systems.

SUMED Pipeline Company, Alexandria

Senior Pipeline Engineer

1989 – 1997

Reviewed proposed designs by clients and suggested potential ones based on ISO, shipyard’s standards,

etc. and project cost.

Reviewed repair planes according to safety procedures, hazard operability, and environmental regulations.

Participated in the erection procedures of the SUMED pipeline

Developed and participated in about twenty improvement projects, i.e. reposition a fresh and sea water

exchanger to lower level, improve the design of fresh water and oil exchanger to improve the system

pressure level, run all required changes to use left oil pump instead of a right one, etc.

Planned and scheduled work activities between safety, pipeline, rigs, transportation, turbine, diesel, heat

exchanger, and supplies departments.

QUALIFICATIONS

• P. Eng. Member in PEO (membership #100126150, and in APEGA (membership # 120803)

• Experience in industrial maintenance environment supervising workers with diverse trade

backgrounds.

• Over Ten year’s excellent experience in engine management systems, emissions compliance testing

and Vehicle Embedded Controls.

• Knowledge of electronics controls and software system engineering tools: (such as DOORs, RTC,

etc.)

• Knowledge of ISO 26262 and Functional Safety.

• Experience with fluid delivery systems, gaseous fuels (CNG/LPG) and diesel exhaust fluid.

• Extensive knowledge in planning, progress monitoring, forecasting and reporting.

• Extensive knowledge to perform stress analysis using Caesar II software.

• Knowledge in heavy industry – SAGD, power Generation and Pulp & Paper Industry.

• Extensive knowledge in Petrochemical plant Maintenance and

• Excellent knowledge of computerized Maintenance Management Systems (CMMS).

• Excellent knowledge of financial and administrative processes.

• Leader for more than 15 years for multidisciplinary teams.

• Excellent project management skills for more than 10 years.

Mohammed Almesallmy ************@*******.***

Phone 1-780-***-**** Berard CRS F.M, AB T9K1W2 Canada

• Experience work within timelines and approved projects budgets.

• Extensive knowledge of engineering practices and economic principles, calculation methods, design

details, international codes and standards, procedures, and specifications.

• Extensive knowledge in hydraulic, pressure vessel and other mechanical calculations.

• Excellent computer design software skills, i.e. Auto CAD, FEA, Auto Desk Plant 3D, FMEA, Matlab,

CEASAR II, Pro-E /Pro/Mech., VCES age, etc.

• (15+) years of experience in Reliability techniques for static and rotating equipment in gas and oil,

and marine fields and led the continuous improvement facilities business unit.

• Professionally developed the proper reliable strategy and modifying scopes (e.g. Freezing in MAU in

Hydrogen Comp Plt, Repeated failure in HE tube bundle, heating potable water system, etc.)

• Extensive knowledge in dynamic control modeling (i.e. solve fast valves problems)

• Strong experience in fracture mechanics field and solid material testing to determine and model

equipment’s mechanical performance and estimate its remaining lifetime (e.g. estimating the life time

of the testing J-tube.)

• Excellent knowledge of regulatory standards and industry best practices in international codes, e.g.

ASME, ASTM, API, AER, CSA, ULC, Z662, etc., and regulatory BESR-ABSA, AWWA, OH&S.

• Excellent knowledge in maintenance (planning, scheduling, operation support, cost) and reliability

(PdM, PM, RCA, RCM, etc.), repair, calculations, and sizing mechanical / rotating equipment,

(pumps, compressors, diesel engines, etc.)

• Design experience in pressure equipment, e.g. process and high-pressure pipeline, tanks, vessels and

in rotating equipment under fatigue loading profiles.

• Extensive knowledge in offshore and steel structures design.

• Applied the management skills and techniques to work and relate to diversified people and varies

situations.

• Strong verbal and written communication skills in English

• High level of MS Office skills including MPP.

• Maintain high profile safety, HAZOP, productivity, reliability’s KPI, various hazards and materials

and environmental performance.

EDUCATION

University of Rhode Island, Mechanical Engineering & Applied Mechanics, Kingston RI –USA

Doctorate of Engineering Science – Mechanical Engineering, August 2006

Areas of specialization: Automotive Mechanical Design, Dynamic Analysis of Mechanical Systems,

Vibration Control, Mechatronics.

University of Rhode Island, Ocean Engineering, Kingston RI –USA

Master of Engineering Science – Mechanical Engineering, August 2001

Areas of specialization: Fracture Mechanics, Composite Materials, and Finite Element analysis

Athabasca University, Alberta, Athabasca – Canada

Master of Business Administration (MBA)

Expected degree on Aug. 2015

Alexandria University, Faculty of Engineering, Alexandria

Bachelor of Marine Engineering and Naval Architecture

Project topic: “Floating Crane Design”

Special course: Offshore Structures, Steam Engines and Internal Combustion Engine, ICE

SELECTED PROFESSIONAL DEVELOPMENT

• Suncor’s Project Management Certificate.

• Pressure Equipment Safety Legislation by ABSA.

• Pressure Vessel and Heat Exchanger design training by ASME.

• Pipeline Design training by ASME.

• National Board Inspection Code by Suncor Energy and BAY Technical.

• Oil and Gas Pipeline Systems – CSA Z662-07.

• RCM by Conscious Asset Management.

• Oil analysis by Canadian Monitoring International.

• HAZOP training.

• Pumps, Inspection, Testing & Maintenance by Canadian Automatic Sprinkler

Association.

Contact this candidate