CLIFFORD E. RECKLEIN *** Moore RD
Butler, PA ****1
Cell: 972-***-****
Email: acoolh@r.postjobfree.com
MANUFACTURING/PRODUCTION MANAGEMENT
Proven background in managing manufacturing and production activities
within multi-shift operations in union and non-union environments. Varied
responsibilities encompassing plant management, distribution, quality
control, materials, and computerized inventory management. Exceptional
analytical, organizational and planning abilities, with recognized
successes in implementing cost effective programs, utilizing Lean
Manufacturing tools while successfully increasing productivity and
decreasing manufacturing costs.
PROFESSIONAL EXPERIENCE
Byrnes & Kiefer Callery, PA
Director of Operations May 2013 to present
Responsible for two bakery operations(Fresh and Frozen products) with sales
of $14 million annually. Direct accountability for all facets of operations
including, Purchasing, Sanitation, Maintenance, Logistics, Operations, HR,
R and D, Quality assurance of both facilities. Improved cost performance by
2% year on year by initiating standardized KPI's.
Hostess Brands Memphis TN
Plant Manager, Nov 2011 to Jan 2013
Responsible for all facets of operations of a fresh baked bread, bun and
cake operation. Key responsibility to develop team at all levels with
emphasis on KPI's.(Key Performance Indicators) Taking the KPI's and making
them actionable at the lowest level. Reduced injury rate by 50% through
more participation of hourly on Safety Team developing practical JSA's.
Guided team to dramatic improvement in AIB and BRC compliance. AIB from 775
to 885 and a BRC rating of B to an A rating.
ConAgra Foods, Trenton, MO
Operations Manager May 2008 to Nov 2011
Responsible for plant operations for a 6 day a week canning operations
specializing in Chili, Cheese Sauce, Vienna Sausage, and Gravies. Operation
produces 350 million pounds of finished goods per year and is distributed
worldwide.
. Responsible for a USDA operation producing meat and cheese sauce
products
. Multi-shift Union operation
. Involved in successful start of SAP which included training employees
and complete data transfer from existing system into SAP
. Involved in plant becoming SQF certified level 2 to meet the changing
needs of our customers
. Leading plant in the AMD process
Best Brands Corp, Dallas, TX
Plant Manager, August 2004 to September 2007
Complete responsibility for a three-shift seven day a week bakery operation
specializing in cake, icings, fillings, and laminated dough production.
Facility grew from $80 million in sales to $110 million in 3 years.
. Complete control and accountability of P&L
. Created and managed annual operating budgets of $18 million
. Reduced DART and OSHA rates through employee involvement
. Increased both through put and yield by creating action teams and
determining best practices by using Continuous Process Improvement
methodology.
. Planned, purchased, and introduced new technology to aid in reducing
overall costs
. Provided direction to take an aging facility that had no AIB score to
a Superior score in less than a year
. Revamped bonus structure for hourly work force to make it meaningful
and provide up to the minute data
HPR Bakers, Bloomingdale, IL
(Division of the HAVI Group specializing in the manufacture of bakery goods
both domestically and internationally.)
Plant Manager, July 2001 to August 2004
Complete P&L responsibility for a three-shift seven day a week non-union
bakery operation for the manufacture of both baked and frozen cookies,
muffins, and scones to the food service and retail industries.
. Developed action plans to achieve a first time AIB score for a start
up facility of 890 and with subsequent scores of 900 plus. Certified
producer for Yumm Brands and the US government.
. Instituted mass balance studies to determine true product cost,
accounting for all waste and weight variances to gain a competitive
edge.
. Upgraded Food Safety programs by justifying and purchasing metal
detectors.
BAKER & BAKER, Elk Grove, IL 1992 - 2001
(formerly L. Karps & Son, and acquired by CSM in 1997.) A recognized
leader in the food ingredients industry, specifically in bakery products
which included fruit fillings, frozen dough, frozen batters, pre-formed
cookie dough, and dry cake, bread, and donut mixes. Sales: $200+ million,
annually.
Plant Manager, 1997-2001
Production Manager, 1992-1997
Responsible for 3-shift production operation, producing 113 million pounds
of finished goods. Managed 150 union employees, and 6 managers with an
operating budget of $15 million. Also, directly responsible for all co-pack
operations with remote bakeries.
. Developed action plan to improve poor AIB (American Institute of
Baking) sanitation scores, resulting in achievement of a score of 925
(out of 1,000).
. Brought new technology into facility by working closely with
Engineering, R&D, and Marketing.
. Developed mass balance standards for equipment and packaging standards
for distribution, while establishing operating guidelines for the
production line. Result: Provided the ability to price goods more
accurately leading to a distinct marketing advantage and the award of
a $5 million contract.
. Negotiated a waste recycling contract leading to a $230,000 annual
savings over a 3-year period.
. Initiated a computerized program to effectively track and report
performance at all levels, resulting in greater efficiency, increased
productivity and an overall plant effectiveness increase of 11%.
. Reorganized management/supervision structure to maintain non-
interruption of operation and customer service level with a 40%
reduction in managerial staff.
. Designed and implemented a strict attendance policy which eliminated
undesirable and non-productive employees, with an actual increase in
productivity and less manpower.
McCORMICK & COMPANY, INC., Chicago, IL 1988 - 1992
Leading manufacturer of industrial spice blends for the food industry.
Production Supervisor
Responsible for the daily execution of production schedule for a multi-
line, dry processing operation across two shifts with 23 non-union
employees.
. Organized, trained and implemented a customized HACCP program aimed at
reducing complaints, resulting in a 50% reduction the first year, as
well as reduced liability by $100,000 in actual dollars paid out.
. Established departmental and individual employee goals by ranking
performance based on a newly-introduced database. Result: Increased
productivity by 12% for three consecutive years.
. Reduced workload by 50% by freeing 20 hours of clerical labor per
week, and redirecting to other areas of responsibility.
FRITO LAY, Allen Park, MI 1982 - 1988
(Division of PepsiCo)
Shift Manager, 1987-1988
. Responsible for the start-up of two new production lines, which
included two supervisors and 27 union employees. Accountable for all
phases of production costs: labor, yield, waste, and equipment
maintenance. Designed and implemented an HACCP program that reduced
foreign material complaints by 85% the first six months.
Receiving Manager, 1987
Quality Control Supervisor, 1986-1987
Processing Supervisor, Potato Chips, Corn Products, Extruded Products 1984-
1986
Shipping Supervisor, 1982-1984
NABISCO BRANDS, Chesapeake, VA 1977 - 1982
Warehouse Supervisor
Responsible for distribution of 120 confectionery line items, valued at $40
million. Managed five supervisors and 80 union employees in two separate
facilities.
EDUCATION/PROFESSIONAL TRAINING
B.S. in Biology, University of Illinois, 1976
Creative Problem Solving Managing Relationships at Work
Statistical Process Control High Performance Work Teams
Control Point Management AIB Sanitation Workshops
Total Quality Management AIB Laminated Sweet Dough Production
AIB HACCP Workshop AIB Gourmet Cookie Production
Foundations of Leadership AMD/TPM