Joseph F. Tuohy
*** ******* **** ***** *******, NC 27006 • Cell 952-***-**** • ************@*****.***
SUMMARY:
Results oriented Operations and Manufacturing Leader with proven ability to excel in a high volume repetitive operation as well as a
customer driven rapidly changing environment. Experience in determining operational needs and the development of talent, process and
employees to address those needs. A leader with strong interpersonal and communications skills utilizing the following areas of
experience:
•
• •
Goals/Measurements Lead-time Reductions
• •
Continuous Improvements QMS/ISO 9001
• •
Cost Reductions Needs Analysis/Problem Solving
• •
Strategic and Tactical Planning Lean Manufacturing
BUSINESS EXPERIENCE:
KEY SERVICES, INC. Winston Salem, NC January 2007 - November 2014
General Manager January 2007 – November 2014
Contract Employee June 2006 – December 2006
Reported to owner with responsibility for the day to day operations and profitable growth of the company.
• Evolved the company from a people focused organization to process driven. Formalized, documented and trained employees on
best practices to ensure repeatable results in respect to quality and cost.
• Achieved ISO 9001 certification.
• Positioned the company to pursue customers of global size and to pass their vendor certification requirements. Five strategic
accounts to date.
• Implemented new operational software to better track volume/capacity, labor/material costs and traceability of inventory.
Improved the quality and capturing of data to assist in making better informed decisions.
• Improved cash flow by working with our local financial institutions working with suppliers on payment schedules and
aggressively pursuing timely payments from our customers.
• Developed a plan to expand product and service offerings to drive revenue growth. Achieved 5% of annual revenue in the first
year.
EXPRESSPOINT TECHNOLOGY SERVICES Golden Valley, MN 1999 - August
2005
V.P. Minnesota Operations/Plant Mgr
Reported to President and Senior V.P. with full responsibilities for profitable performance of a $40 million plus operation.
• Focused the operations group and unified them around the idea of world class performance in the areas of profitability,
customer satisfaction and quality.
• Improved Gross Margin by 4.2% which resulted in our facility being profitable in 2003 with the company experiencing a
profitable growth year in 2004.
o Reduced materials as a percentage of revenue by 6.5% through the development of planning tools, hiring of a high
level materials manager and the implantation of a buying strategy.
o Increased plant through put by 100k units while dropping direct labor dollars as a percentage of revenue by 2.5%.
Accomplished by process improvements, layout modifications, creation of a flexible workforce and structured daily
production schedules.
o Produced indirect labor costs reductions by introducing improved shipping software wireless laptops providing
increased mobility, changing warehouse physical layout and basic product flow improvements.
• Exceeded industry average levels of service to our customers as defined by an industry analyst the Blumberg report. Industry
average is 95% delivery on time and we ran at a 97% plus.
o Initiated operations wide process review to eliminate gaps and to better define hand offs between departments
o Defined performance expectations and developed metrics and assigned accountability down to the lowest levels of our
employee base.
o Developed and staffed a quality department in our facility
o Achieved ISO certification in 2000.
o Warranty claims are less than 1% of all products shipped. Customer target is 2%.
o Facilitated a team of executives in the development of QMS.
GRACO INC. Minneapolis, MN 1974 - 1999
Manufacturing Manager
Reported to General Manager with full responsibility for manufacturing, distribution and purchasing for the systems business unit.
Serviced a broad range of markets and customers with forecasted as well as customized products. Experience in product development.
• Planned and executed the relocations of two $25 million businesses from Illinois and Michigan on plan, within budget and
transparent to our customers.
• Managed profitable growth of 50% at COGS over a 2 year period through innovative tactics in planning, purchasing, resource
management and other initiatives while shipping 94% to promise date, improving inventory turns by 65% and reducing lead-
times.
• Organized and directed multi-discipline cost reduction team which reduced product cost and average of 5% on target products.
• Created and staffed electrical assembly function to accommodate new controls design that grew from $0 to $6 million at COGS
in 4 years.
• Developed annual cost reductions targets from manufacturing organization and worked with employees in the development of
plans to accomplish their goals. Averaged 0.5% annual cost push with this process.
EDUCATION:
Ramapo College Mahwah, NJ
Business Administration: 1973-1980
TRAINING:
• APICS Seminar MRPII • Professional Selling Skills
• APICS Seminar JIT • 6 QMS/ISO Seminars
• Leadership Training
• Team Building