Six Sigma Manufacturing
Resume:
Rohit Anil Gaikwad
** ********* ***, *******, **, 14214 ********@*******.*** • Phone:
Strengths: Manufacturing Quality Assurance Six Sigma Lean Manufacturing Process Improvement
Candidate with Two years of experience in Production Supervising and Manufacturing seeking opportunity in field of
Industrial Engineering, Manufacturing, Lean Manufacturing, Quality Assurance. Seeking a growth oriented career &
challenging position in an industry which offers professional growth and where I can effectively contribute my
technical skills and abilities. Sincere dedication towards processes and its studies, I also have inclination towards
advanced technologies emerging in the field of Engineering
EDUCATION
Master’s Industrial and System Engineering University at Buffalo, The state University of New York
FEB, 2015
Bachelors Chemical Engineering Mumbai University, India
JULY, 2011
PROFESSIONAL EXPERIENCE
Manufacturing Engineering Intern Buffalo Wire Works
(May ‘14 – Aug ‘14)
• R & D of new product, Rubber Screen Panels used in mining industries using Injection Molding technique following ISO 9001
• Scheduled and Planned operations, Implemented Strategic planning and control, Effective use of FMEA tool
• Application of Lean manufacturing tools SMED, Standardized Work, 5S, Time studies for DIE changeover problem
• Value stream Mapped the current production line
Lean Six Sigma Green Belt Intern Community Beer Works
(Sep '13 – Dec ‘13)
• Reduced loopholes right from process of procuring from supplier to customer using Six Sigma tools “DMAIC” to
the transactional process in an organization
• Reviewed and applied 5S, cause and effect diagram, histogram, Pareto Chart, Value Stream Mapping etc
• Analyzed the process using Six Sigma tools like VSM, KPIV/KPOV and Improved process that generates profit
to organization
• Suggested use of portal which reduces the lead time between ordering and receiving in transactional process
• Standardized work, defined takt time for each process, lead to reduced process time from 165 minutes to 8
minutes
Production Supervisor National Organic Chemicals of India LTD (RCD)
(July ‘11 July ‘12)
• Supervised production unit known CBS, a chemical used as an accelerator in production of tires by clients such
as MRF, Monsento
Researched and seek Continuous Improvement to make production at faster and improved quality rate
• Analyzed the production rate using previous data and Implemented VSM, Followed hazardous operability process
(HAZOP)
• Used FMEA tool to locate the loopholes, resulted in increased production rate by 3%
ACADEMIC PROJECTS University at Buffalo, State University of New York
(Sep’13 – Dec’14)
Manufacturing 9V battery with minimum variability Quality Assurance
• Achieved results with minimum variability and least cost $5 to $3
• Conducted Measurement Systems Analysis using tools like Gage Linearity and Bias, Gage Repeatability and
Reproducibility (GR&R)
• Achieved 9V voltage readings with minimum variations using ANOVA, Fractional Factorial, Central
Composite Design(CCD)
• Conducted Path Of Steepest Ascent to achieve the goal and Capability Analysis to satisfy standards established by
the customer
• Developed Standard Operating Procedures (SOP) and work instructions to manufacture battery with optimal
results
Lean Approach in Manufacturing Industry A3 and Cell Design
• Studied and Analyzed the case related to Toyota Manufacturing Industry
• Mapped A3 after analyzing the current issues, and suggested improvements and implemented corrective
measurements
• Developed a current state and future state map for Toyota case study, Lead time was reduced from 48 days to 11
days
• Identified challenges and suggested methods in streamline current process
Developing a New Cake Mixture Design and Analysis of Experiments
• Developed a new decorum for the experiment which compare the existing and the new formulated cake mix, using
DOE
• New Mix was 15% more moist, Used Factorial Designs and conducted pooling to eliminate confounded factors
from Main effects and suggest accurate settings
• Used a regression Analysis and Randomized Complete Block Design (RCBD) to eliminate the variability using
ANOVA and Minitab
Innovative Key Chain Design using Pro E Computer Integrated Manufacturing
• Designed cost efficient and innovative key chain in Pro E (Creo) by putting different ideas together through
Sketching
• Formulated a CNC code to Machine a simple plaque in Manufacturing job, also formulated a ladder diagram using
PLC for a traffic light and sorted different parts using sensors
SKILL and EXPERTISE
• DMAIC, Failure Modes and Effective Analysis analysis, AP QP, PPAP, DOE, Process flow
(FMEA), Kaizen, Lean Manufacturing, 5S, diagram, CNC, GD&T
• Software Skills: PLC, DCS, C, C++,
TPM, Value Stream Mapping, Root Cause
Analysis, PFMEA, Pareto charts, Time Motion Microsoft Office, Minitab, Pro E, Working
Studies, Facility layouts, A3, Standardized knowledge of Auto CAD
Work, Statistical Process Control, Process
Capability, ANOVA, Gage R & R, regression
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