Guy Lancaster
P O Box ***, Graford, Texas 76449
OBJECTIVE OPERATIONS/ PLANT MANAGER
Industrial Manufacturing and Machining
PROFILE:
Extensive background in virtually all machining service and industrial manufacturing operations, with hands -on production, ISO
9100 certified team environments.
Skilled in troubleshooting and problem resolution; train and supervise machine operators in quality control, adherence to work
order specifications, and equipment maintenance
EMPLOYMENT:
LANCASTER CONSULTING
2014 TO PRESENT
Consulting all aspects of machining and manufacturing.
QA/QC Inspection
5S and lean manufacturing
Production scheduling
Health and Safety
Quoting / Estimating
Job costing
Assist CNC programming
Performance reviews
Trouble shooting / Route cause
TOP-CO 2011 TO 2014
OPERATIONS MANAGER
Responsible for operations in the manufacturing facility and office.(100 employees)
I've taken a 4 mil a yr. company t o a 35 mil yr. with no new equipment or more employee s
95 to 100% on time delivery
6% labor cost
35 to 45 % profit
I was put in charge of a second manufacturing facility in Pearland, Texas in 2012 (75 employees)
With both facilities running an average of 7 mil. a month.
Machine shop, Weld shop, Mold shop, Paint shop, Assembly, Fabrication, Ship & Receive, Inventory control, AP, AR, HR,
Safety QC and API certified .ISO certified,
Lean Mfg.
RODENS ALLSTAR MACHINE, 2007- 2011
OPERATIONS MANAGER
Observe all jobs running through shop, Responsible for scheduling all work through shop, responsible for out -sourcing of all
machine, Over all departments such as; quality control, purchasing, sales, cost of doing jobs, purchasing of new machines,
scheduling all overtime, doing performance reviews, scheduling maintenance on all machines. Have monthly management
meetings, Going through ISO 9001-2008 process, doing lean mfg.
ESSNER MFG. LP. 2000-2007
A privately owned business, for machining and fabrication of aircraft replacement parts. For business such as Lockheed -Martin,
Bell Helicopter, and DEF Defense.
OPERATIONS MANAGER
Responsible for all machining and fabrication operations, including scheduling jobs, equipment preventative maintenance, work -
order completion, and adherence to quality-control standards.
Back up programmer when needed.
Order warehouse supplies and submit orders for equipment/tools, such CNC machines. Band saws and hand tools.
Hold monthly safety meetings to review accident rates and prevention measures; C.P.R. and Basic First Aid certified.
• Have improved quality and on time delivers numbers.
• On time delivers was 76% now 99.8%
• Quality was 84% now 99.5%
• Machine shop and fabrication shop has doubled in sizes... (Sub work has gone from 65% to 5%).
POCO GRAPHITE INC. 1989-2000
Machine Shop Manager
56 people on forty CNC machines and twenty manual machines.
Produced a master production staffing schedule, including overtime and vacations.
• Schedule and tracking jobs through shop
• Contributed to a 30% reduction on past due orders
RECOGNITION
10 year safety award
2 years ESSNERS MANUFACTURING EXCELLANCE AWARD
2 years DEF Defense Gold Vender Award (never achieved before at Essner)
2 years LOCKHEED-MARTIN “A” list vender award (never achieved before at Essner)
TRAINING
Practical loss control leadership
The 7 habits of highly effective people
Smart cam programming software
Master cam programming software 9 & X7
EDUCATION
Grand Prairie High School Grand Prairie, Texas
2 years of Machine Shop
2 years drafting