Mechanical Engineer Design

Sunil B Kollabhattula

**** ******* **, ** #** Contact: 309-***-****

Seattle, WA 98105 Email: ************.****@*****.***

OBJECTIVE

Looking for a highly challenging position as a mechanical engineer that will not only provide me with a

rewarding experience of working with the best minds of the profession but also allow me to contribute my very

best to the organization.

PROFESSIONAL SUMMARY

• 5+ years of industry experience in product design and development.

• 4000+ hours in ProE Wildfire (3.0, 4.0) with expertise in Solid Modeling and Sheet Metal Techniques.

• Knowledge in applying GD&T to drawings as per ASME Y14.5M.

• Experience in using Team Center Engineering (TCE), PDM and creating BOMs (Bill of Materials) and

working on APQP activities

• Experience in collaborating with interplant teams to develop quality solutions meeting the NPI

timelines.

• Hands on experience in Engine Thermodynamics, Elasticity, Machine Design and Fluid Dynamics.

• Six Sigma Green Belt certified.

EXPERIENCE

Design Engineer – CATERPILLAR (VOLT) Peoria, IL (02/2012 – Present)

Aftertreatment and Cooling Products.

Develop, design, validate and deliver cooling module for Industrial applications.

Send out RFQs to potential suppliers and select based on performance and cost breakdown.

Conduct Design FMEA; create BOM, drawings and assign 1E specifications to the drawings.

Gather performance prediction data of cooling components and record in Component Data Manager

(CDM 5.5.1) to use in generic applications.

Create Design Goal Matrix, Water Circuit and CDM entries, essential for Cool1 model design and

analysis; implement core rebalance if necessary

Work with Process Control Engineers and Suppliers in evaluating the Team Feasibility Form to meet the

APQP requirements.

Perform DFMEA, APQP and design risk assessment studies by stringent deadlines.

Learn and evaluate established processes, tests, designs; improve buy level part quality.

C32 Marine Cooling Module.

Developed SCAC Radiator Module to fulfill the product functions and performance requirements of the

C32 Engine for Marine genset applications at Griffin, GA.

Instrumental in identifying the best supplier with no overhead cost which ended in a cost savings of

$14,000 per module (EAU of 35).

Successful in meeting an aggressive deadline of delivering the cooling module to the end customer in

seven months (that includes the validation and testing too).

C9 Marine Cooling Module

Developed a radiator and an Air-to-Air Aftercooler (ATAAC) to fulfill the product functions and

performance requirements of the C9 Engine for Marine genset applications at Griffin, GA.

C6 Industrial & Petroleum Cooling Module

Developed a cooling module for G3306B Gas Engine – Genset application.

Identified highly quoted parts from the supplier cost break down and ordered those parts from local

suppliers

Saved $4000 per module (EAU of 150) through this project.

Mechanical Engineer – Welch Allyn Inc. Skaneateles, NY (08/2011 – 02/2012)

Design and develop KleenSpec, a disposable vaginal speculum and Eco blood pressure cuff.

Work closely with cross functional team and contribute to concept generation.

Detail design, prototype development and evaluation, tooling development and product transfer to

production.

Perform and analyze immersion, shear and closed chamber temperature humidity tests on Eco Cuffs

Conduct design reviews, verifications and evaluations, and FMEA to ensure product specifications are

met.

Mechanical Engineer – GH-Induction Atmospheres Rochester, NY (10/2010 – 08/2011)

Lead from initial design development through end product.

Design a turnkey system that is reliable, serviceable, energy efficient and competitive and demonstrates

system to customer during runoff.

Review work order and procedural manuals for critical dimensions of design.

Communicate and coordinate with customer through weekly design review meetings.

Interface with Sales, Machine Shop, Build, Service, personnel as well as a multi-tier supplier base.

CAD Engineer – FMS Rochester Inst. of Tech Rochester, NY (5/2008 – 7/2008 & 9/2009 –

9/2010)

Document, design, and troubleshoot drawings of new structures and fire evacuations using AutoCAD

2009

Convert hand drawn into AutoCAD documents of HVAC, Furniture and Mechanical system plans for

customers.

Mechanical Design Engineering Co-op – TPG cognitive Ithaca, NY (8/2008 - 8/2009)

New product development of hand held thermal head printer using Pro-E.

Create assembly drawings including BOMs, detail drawings and specify tolerances per ASME Y14.5M

Perform thermal stress analysis for new printer using Pro/ENGINEER Mechanical

Communicate and present latest projects to department engineers

Manufacturing Engineering co-op - Retrotech Inc. Ithaca, NY (3/2008 – 6/2008)

Primary focus on food palletizing design and support of automated material handling systems.

Use of material handling systems using Rockwell Allen Bradley PLCs.

Remodel floor plans using Value Stream Mapping; eliminate 30% waste space and 20% improvement in

overall processes.

EDUCATION

Rochester Institute of Technology, Rochester, NY GPA – 3.1/4.0

M.S in Manufacturing and Mechanical System Integration

With emphasis on Product Design and Automation Control

Jawaharlal Nehru Technological University, Hyderabad, India GPA – 3.4/4.0

B.Tech in Mechanical Engineering May 2006

SKILLS

ALGOR, SolidWorks 2011, Pro-E, CREO, RS Logix, Arena, Lean Principles, SEER and BOOTHROYD,

Minitab, Engineering Equation Solver, AutoCAD, Autodesk Inventor, LabVIEW, Macromedia Freehand MX,

V+ Programming, Component Data Manager, Team Center Engineering, Fastener Advisor, Cool-1, MS Office,

Teamcenter Viz viewer/Viz Mock up.

Contact this candidate