Manager Maintenance

RESUME

Atul Kumar Shukla

s/o MWO S.K.

Shukla

#48D/2A, Chak Mundera,

Mundera Chungi

Allahabad, U.P. -

211015

Contact- 073********

(Off.)

098******** (Res.)

Email: -

**********@*****.**.**

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Career Objectives:

To work in challenging and creative team environments and

use my Professional and learning

experience towards career growth. I believe in practical work

and acquiring good personal experience.

Career Abstract:

< Bachelor of Engineering (B.Tech) in Electrical Engineering.

< Knowledge of Electrical & Instrumentation and Automation (PLC Make:

Allen Bradley & Siemens) and Field instruments.

< Projects undertaken for Electrical and Automation in various FMCGs like

PEPSICO, ITC, Nestle, HUL, Parle etc.

< Effective Supervisory Skills & Time Management and ability to work in

team, as currently working as Sr. Asst. Manager in Maintenance Deptt. at

PEPSICO (Beverage Unit), Sathariya, Jaunpur.

.

Academic Qualification:

2002-06 Passed B.Tech. in Electrical Engg. from

Guru Teg Bahadur Khalsa Institute of Engineering and

Technology (ISO-9001: 2000

Certified) Chhapianwali, Malout, Punjab-152107

Aggregate percentage -76.30%

2002 Passed XIIth from K.V.No. 2, 3BRD

Chandigarh

Aggregate percentage -70.4%

2000 Passed Xth from K.V. AFS Naliya,

Kutch, Gujarat

Aggregate percentage -76.6%

Professional / Industrial Experience:

* Currently working as Deputy Manager Maintenance - M3 at Varun

Beverages Limited, Sathariya, Jaunpur, U.P. from Mar-15 to till

date.

> Worked as Sr. Asst. Manager-L5 in Maintenance Department at

PEPSICO India Holdings Pvt. Ltd., Sathariya, Jaunpur, U.P.

from Jan-2012 to Feb-2015.

* Worked as Manager - Maintenance and Services in Electrical and

Automation Department at Flavorite Technologies Pvt. Ltd, Indore

(Subsidiary of Heat and Control Inc. USA ) Snacks Division from Aug-

2011 to Dec-2011.

* Worked as Sr.Engineer in Production, Operations and Maintenance in

Baby Care Unit under Brand name of Mamy Poko Pants at Unicharm India

Pvt. Ltd, Neemrana, Rajasthan from Nov-2010 to July-2011.

* Worked as

> Team Leader in Automation Projects Deptt. from June-2010 to

Nov-2010 at Dyanamic Engineers Pvt. Ltd, Noida .

> And as Project Engineer cum Commissioning Engineer in

Automation Deptt. from Aug-2008 to June-2010 at Dyanamic

Engineers Pvt. Ltd, Noida .

* Worked as Project Engineer, along with Maintenance of Culinary Plant

(Comprising of Noodle Manufacturing and Packaging, Sauce Bottle and

Pouch Manufacturing and Packaging and Seasoning Masala Manufacturing

and Packaging) from Aug-2006 to Aug-2008 at NESTLE INDIA Ltd., Moga,

Punjab in Electrical and Automation ( E & A) Department.

Key Responsibilities:

* Managing In-Plant routine maintenance and meeting with supporting

departments for achieving scheduled production plan.

* Managing Ongoing In-Plant Capex Projects for Energy and Process

Optimization.

* Performing functions of troubleshooting & breakdown/ preventive/

shutdown maintenance of Line and Utilities Equipments for bringing

down process control instruments downtime to a minimum level.

* Ensuring growth and development of technicians, operators and

packagers by imparting technical and quality training education for

minor repetitive breakdowns and quality packaging to end customers.

* Preparation of SOPs for Startup and Shutdown Process, maintenance and

Cleaning procedures for reducing Production downtime.

* Repair and Maintenance expense monitoring, control and budgeting

* Monitoring and controlling utilities cost per case.

* Planning & controlling the spares procurement and store inventory.

* Ensuring and maintaining minimum Legal Statutory Compliance in

Facilities and Factory viz Boiler, HT & LT, updation of Factory

drawings, HSD, CO2 Yard, compressed Gases, etc.

* Responsible for discipline and optimum utilization of manpower in the

shift and reducing overtime work hours.

* Ensuring Implementation of 5' S on line & surrounding areas and giving

Kai-Zen's for continuous improvement in running process and also for

cost reduction.

* Conducting Root cause and WHY-WHY Analysis of major & repetitive

breakdowns and providing acceptable solutions.

Technical Skills:

* Operation and Maintenance of DG sets and Air Compressors (LP &

HP).

* Operation and Maintenance of Boilers and Refrigeration Chiller

units.

* Proficient in Handling and Maintenance of HT and LT Panels and

Transformers.

* Operation and Maintenance of WTP, ETP and STP Plant.

* Competency in Principle Operation and Maintenance of Field

Instruments like ( Pressure, Flow, Level, Control

Valves, Temperature, Proximity, Limit switches, Load cells etc.) and

SMART Field Instruments and Pneumatics.

* Proficient in reading of P & I drawings and tagging and carrying out

In House Automation at small scale and

budget for process optimization, reduction of manpower and energy

saving.

* Development and Troubleshooting of Control Logic Programs in PLC

(Make: Allen Bradley-RS Logix family

& Siemens- S7 series) On Networks i.e., Serial, Ethernet, Modbus,

Devicenet and Controlnet and Profibus and

Profinet Networks.

* Proficient in Development of HMIs and SCADA on RSView32, FactoryTalk

SE and ME Editions and creating alarms, events, real time & historical

trending.

* Proficiency in Operation and Maintenance of AC Drives VFDs and Soft

Starters and setting of their parameters along with its operation

through network communication to PLC Controller.

* Proficient in Panel Designing, Control wiring and Power wiring of

Control PLC & MCC Panels .

* Competent in Starter wirings of DOL and Star Delta starters and study

of Panel Drawings.

* Designing of JBs with tagging (Ferruling) and Scheduling of Cables and

Cable Trays in field/plant.

* Knowledge and operation of Checkweighers and Domino and Markem Imaze

Coders and Metal Detectors.

* Knowledge of using SAP (PM Module) and SAM.

Projects Undertaken:

* Worked in First Green Field Plant at M/s PEPSICO India Holdings Pvt.

Ltd., Sathariya, Jaunpur,U.P which included Erection and Commissioning

of 600 BPM and 300 BPM Carbonated Soft Drink Pet Line, Electrical

and Automation Instruments installation, HT Yard and LT Panels,

Transformers, Boilers, Compressors (HP & LP) and HVAC and Chiller

Plant.

* Worked in Installation and commissioning of HTAVR (Ranging 25KV-40KV)

at PEPSICO, Sathariya, Jaunpur.

* Erection and Commissioning of Kurkure Line -1000Kg/Hr at M/s Christy

Quality Foods (P) Ltd. Krishnagiri, Tamilnadu, Co Manufacturer of

M/s Pepsico India, Snacks Division.

* Worked on Redundancy of Devicenet using FlexLogic 1794-L34Controller

and Devicenet Card 1788-DNBO, for Boiler at Ruchira Papers Pvt. Ltd.,

KalaAamb, HP.

* Worked on commissioning of Automation of NHAI's Toll Plazas which

included development of Logic, interfacing the logic to Existing

Server through FTTM and HMI development at Kota,Rajasthan.

* Commissioning of New Soap Line for M/s Reckitt and Benckiser,

Indonesia, which included making of Logic for Batching & operation

and HMI development, along with Soap Line Integration while

Production with Stamping M/c.

* Commissioning of New Soap Line for M/s ITC Manpura Baddi(H.P.),

which included making of Logic for Batching & operation and HMI

development, along with Soap Line Integration while Production with

Stamping Machine.

* Line Synchronization of Soap Making with Binnachi Stamping Machine,at HUL Orai (U.P.)

* Worked in for programming of Electrical Energy Conservation for using

Cooling Tower at Coke Dasna,Ghaziabad.

* Automation of Air Field Traffic Control and Signal at Civil Aviation

Authority of Nepal (CAAN) at NepalGunj, Nepal, which included

designing of Logic and SCADA.

* All field wiring and instrument testing related to automation at

Cadbury India Ltd. Baddi (H.P.) for 5-Star and Gems Line which

includes cables and cable trays scheduling and making JBs with

ferruling for instrument wires.

* Commissioning of Pasteurizer and CIP of Hot and Chilled Filling with

Chinese counterpart at Parle Agro Ltd., Ghaziabad, U.P., which

included making of Control logic and SCADA application in Industrial

PC VersaView.

* Commissioning of Coal and Lime stone Stacker and Reclaimer for

J.P.Cement Plant, Rewa, Madhya Pradesh.

* Commissioning of Mohit Paper Mill, Bijnor, U.P. Recovery and FBR

area, consisting of making of Control Logic and designing of SCADA

application.

* Worked in HUL, Rajpura Mixer Automation for Batching, which included

making of Logic and SCADA application.

* Worked in HUL, Orai TLO Automation with BSM which included making of

Logic and Panel View Plus application.

* Undertook New Projects DOY PACK and CUP NOODLE Projects, handled all

its electrical erection and

Automation, at Nestle India Ltd. Moga, Punjab.

* Undertook renovation work of HYDROLYSED PROTEIN PLANT (HPP) Project

independently, handled all its

Electrical erection and panel construction and installation, with

commissioning of Ovens at Nestle India Ltd. Moga.

Achievements and Non-academic Interests \ Hobbies :

* Received STAR Award in PEPSICO India Region, 2013 for implementing CBM

( Condition Based Maintenance ) in plant in its first year of

operation, majorly averting big breakdown in DG set 2000KVA.

* Awarded R&R (Reward and Recognition ) for best performer in plant for

consecutively Three years ( 2012, 2013 & 2014 ) for achieving lowest

Beverage Power KWH/8Oz in whole AMEA ( Asia, Middle East and Africa)

Region.

* Stood Meritorious in academics with distinction in Degree.

* Hobbies include listening songs, collecting stamps, traveling & making

friends, playing cricket and football.

Personal Details:

Father's Name : Mr. Sushil Kumar Shukla

D.O.B : 06 May,1985

Passport No. : H1986360; Lucknow, Uttar Pradesh, India

Languages : English, Hindi, Punjabi

References:

1. Er. Yogesh Tyagi

2. Er. Pradeep Dhandiawale

General Manager

Director Technical and Operations

PEPSICO India Holgings Pvt. Ltd.

Flavorite Technologies Pvt. Ltd.

Mob. +91-993*******

Indore, M.P.

******.*****@*******.***

Mob. +91-942*******

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3. Er. Prashant Sahay

4. Er. Deepak Chauhan

Maintenance Manager

Business Manager and Team Leader

Varun Beverages Ltd

Dyanamic Engineers Pvt. Ltd

Sathariya, Jaunpur, U.P.

Noida, U.P. India

Mob.+91-738*******

Mob.+91-931*******

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