Maintenance Manager, Reliability Engineering

GREG L. BUNCK

** ****** ***** ***** ********, NC 28711 828-***-**** **********@*****.***

C AREER SUMMARY

Reliability professional with over 20 years of maintenance experience and leadership in automated and lean

manufacturing, focused on continuous improvement of equipment and reliability through innovative, data-driven,

and disciplined action. Experienced with medical device manufacturing, mechanical and electrical systems, root-

cause analysis, capital equipment upgrades, CMMS, project management, budgeting, safety, and administration.

E XPERIENCE

Maintenance Superintendent (Filling, Packaging, Plastics) Baxter Healthcare Corp, Marion, NC 2005-present

Lead reliability and maintenance program for sterile Filling, pouching, manufacturing of

flexible PVC containers, and Packaging Departments with team of 47: supervisors,

technicians, planner, and engineer. Responsible for $5.3M operating budget and managing

$750k in capital projects and equipment upgrades. Increased Overall Equipment Effectiveness

(OEE) from 72% to 83% on top three value streams. Perfect safety over the last three years.

Maintenance Supervisor (Plastics) Baxter Healthcare Corp, Marion, NC 1998-2005

Shift maintenance and reliability supervisor for Plastics Department. Responsible for safety,

supervision, and administration of 11 technicians, with over 80 major pieces of manufacturing

equipment, producing flexible PVC containers and tubing for IV solution transmission.

Maintenance Engineer and Planner (Electro-galvanizing) AK Steel Corp, Middletown, OH 1995-1998

Designed, coordinated, and implemented projects and repairs at #2 Electro-galvanizing line,

improving reliability, quality, and OEE. Supervised specialized maintenance crews, projects,

and repairs during outages. Planned and executed weekly 8-72 hour continuous maintenance

outages, synchronizing thousands of man-hours, crafts, and contractors.

Officer, Logistics and Maintenance (Lieutenant Colonel-retired) US Army and National Guard 1991-2014

Seasoned leader and sustainment professional with command and staff assignments including

Battalion Command: responsible for the health, welfare, and force protection of 600 Soldiers

and combat readiness of 5 units. Deployed to middle-east for multiple combat tours.

S KILLS & ABILITIES

Demonstrated leadership skills and ability to navigate uncertainty while achieving results and goals

Hands-on experience with Preventative Maintenance (PM), Predictive Maintenance (PdM), Total Productive

Maintenance (TPM), Failure Mode Effect Analysis (FMEA), Root Cause Failure Analysis (RCFA)and Cause Mapping

Familiarity with equipment Life Cycle Cost (LCC) and Total Cost of Ownership (TCO)

Excellent organizational, verbal and written communication skills; Able to efficiently communicate with cross -

functional teams and to influence management on recommended courses of action and project overviews

Proficient and experienced with Maximo CMMS

Thrive in a fast-paced, team-oriented, highly matrixed organization, and cross-functional environment

Possess personal attributes: integrity and trust, work ethic, sound judgment, courage, and conviction

Passionate, innovative, and driven to continuously improve, develop, and implement solutions

Uncompromising dedication to quality and relentless focus on rapid and disciplined action

Focused on development and training of technicians, supervisors, and engineer

Led development and implementation of equipment reliability strategies including inspection routes for two value-

steams of filling and packaging

Established and tracked reliability Key Performance Indicators (KPIs) and performance A3s

Project Leader for multiple capital projects: Manufacturing Equipment, equipment upgrades, and PdM tools

Knowledgeable in industrial Safety, Job-Safety Hazard Analysis (JSHA), prevention methods, and investigations

S PECIAL TRAINING AND E XPERIENCE

Certified Maintenance and Reliability Professional (CMRP)

Thorough understanding of regulatory requirements, GMP and CFR 21 for pharmaceutical manufacturing

Baxter Six Sigma Engineer Certification - 2003

Hands-on experience with Laser Shaft Alignment, IR imaging, Ultrasonic, Oil Analysis, and Vibration Analysis

Trained and familiar with implantation of NFPA 70E Arc Flash

Fanuc Robots - 40-hours maintenance and troubleshooting

Allen Bradley PLCs, Servos, VFDs, HMIs, Sick safety controls, Emerson, and Yaskawa servos and VFDs

Hands on experience with RF Generators, Sealers, and Extruders – cast film and tubing, PVC and HDPE,

Solution mixing, sterile filling machines, pouching, loaders, vision systems, conveyors, carton erectors (Bliss and

RSC), palletizers, stretch wrappers, ink-jet printers, and scanners

Confined Space - 6 Years of Supervisory experience

NDT Crack Detection – Ultrasonic and Eddy Current inspection of stainless solution tanks

Security Clearance - currently hold Top-Secret (SCI) clearance

E DUCATION

MBA – Management Webster University, St. Louis, MO

BS - Mechanical Engineering, Cum Laude Wichita State University, Wichita, KS

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