Sam Zheng (M Sc ME; P. Eng.)
** ****** ******* ** *******, AB, Canada
Phone: 587-***-**** Email: acobwz@r.postjobfree.com
OBJECTIVE
Mechanical Engineer/Design Engineer/Project Engineer/Manufacturing
Engineer
PROFESSIONAL PROFILE
An experienced Mechanical/Project Engineer, having worked in mechanical
design and manufacturing industry for 23 years; mechanical
equipment/product design for more than 15 years; 9 years work experience
in oil and gas industry in mechanical equipment and downhole tool design,
prototyping, testing and design improvement, project management; being an
organized, goal-oriented and self-motivated team player with the ability
to learn quickly.
Expert in mechanical equipment layout, design and analysis; professional
skill in 3D CAD Modeling, and Finite Element Analysis (FEA); in addition
to project/production management, having constantly contributed to the
quality improvement and cost reduction.
HIGHLIGHTS OF QUALIFICATIONS
. P. Eng. ( APEGA No.115030, Canada)
. Proven ability in mechanical product/electromechanical equipment design,
oil and gas equipment and downhole tools design; design calculations
. MWD/LWD tool design, completions tool design, test, retrofitting and
sustaining
. Downhole tool seal design and test at high pressure high temperature
(33,000psi at 150?C) and at high pressure low temperature (25,000psi at
0?C) (HPHT)
. Good knowledge and experience in heat exchanger and pressure vessel
design
. Electronic component lab test at -48?C, +70?C and 20?C with 25 psi for
endurance and leakage
. Downhole tool jig/fixture and test system design, assembly system design
and manufacturing
. Proficient in advanced 3D CAD modeling and drafting with GD & T
(SolidWorks with EPDM, AutoCAD;Inventor), experience in Finite Element
Analysis (ANSYS)
. Extensive experience in multi-projects scheduling, budget and management
. Solid skills in engineering issue analysis, troubleshooting and technical
support at shop floor--Failure Mode Effects Analysis (FMEA)
. Downhole tool field test and service experience
. Supplier sourcing, preparing quotation documents and liaison with R&D
and manufacturing department
. 10+ years' experience in manufacturing Technologies, equipment
specification selection and maintenance; manufacturing process
improvement; production management
. 7 years' experience in supervision of engineering team in projects,
design and manufacturing
. Knowledge of and experience in Lean Manufacturing and Six Sigma
. Knowledge of P&ID, SAGD, Coiled Tubing; oil and gas equipment and
international standards (ASME API, ANSI, CSA etc)
. Good knowledge and understanding of basic oilfield practices and rig
design
. Expertise and extensive experience in manufacturing Technologies
(machining, CNC, welding, casting, heat-treatment, sheet metal molding
and plastic injection molding)
. Experience and practical skills in operating various machines (Lathe,
Milling Machine, Punch, Hydraulic Machine, Welding Machine etc)
. SolidWorks EPDM training Certificate; First Aid Safety Certificate
EDUCATION
. Engineering Design and Drafting Technology
SAIT, Calgary, Canada
. Master of Science in Mechanical Engineering
Nanchang Hangkong University, China
Main Courses: Mechanical Optimum Design, Finite Element Analysis, CAE
. Bachelor of Science in Mechanical Engineering (Material Processing)
Nanchang Hangkong University, China
ADDITIONAL TRAINING AND SKILL DEVELOPMENT
SolidWorks; AutoCAD; ANSYS CAD/CAE/CAM System Integration
Lean Manufacturing and Six Sigma CRTP (Training Program) at Bow
Valley College
PROFESSIONAL EXPERIENCE
Mechanical Engineer (R&D)-Project 2012-Present
XACT Downhole Telemetry Inc.
> Downhole Tool develop/design, MWD/LWD tool design, redesign and
retrofitting; Component testing and failure analysis
> Conceptual design, detailed design on downhole tools and provide 3D
models, 2D drawings with GD&T
> Create Bill of Materials(BOMs), Engineering Change Notices(ECNs, NCRs);
build prototypes and systems suitable for testing
> New product prototyping, testing; Find solutions for tough design issues
occurred in operations
> Design downhole tool seal and sealing test under high pressure and
high/low temperature
> Design jigs/fixtures, crossovers for prototype testing; Create lab
testing procedures and set up test system
> Select different components and materials for tool design and testing and
for seal design and testing
> Assemble tools and system; perform testing; analyze test results and
provide test reports
> Provide engineering support in workshop for product assembling, testing,
technical problem solving
> Undertake design projects; Cooperate with third party for product test
and analysis
> Simulate and analyze stress/strain of products/components with ANSYS
> Organize meeting with vendors, manufacturers for technical issue analysis
and problem solving
> Liaise with and visit contract manufacturers to solve technical problems
in fabrication
> Down hole tool field test and services
> High pressure high temperature test on downhole sealing and select
sealing materials; document test results
Mechanical Engineer 2010-2012
Schlumberger Canada Ltd. Extreme Engineering, Calgary
> Understood specifications, data sheets, and customer requirements of the
product required; and convert d conceptual design into technical options
and prototyping; Undertake technical projects
> Designed or retrofitted MWD/LWD tools, products and assist in
commercialization in agreement with project technical and timing
objectives
> Created Bill of Materials(BOMs), Engineering Change Notices(ECNs, NCRs);
built prototypes and systems suitable for testing and set up and run lab
simulations.
> Design testing procedures and perform tests. Conduct and document test
results and develop client presentation; Provide timely corrective
actions on all assigned defects and issues
> Conducted and participated in technical reviews of requirements,
specifications, designs, code and other artifacts; Ensure commitments are
agreed, reviewed and met.
> Directed, provided guidance and review work of technicians. Mentor junior
engineers regarding technical matters.
> Created and maintained product documentation (requirements,
specification, design, development, integration, test procedures and
results) following the PLMP custom form of the project.
> Communicated with Purchasing, Manufacturing Engineering on products or
systems.
> Visited contract manufacturers to solve technical problems for product
quality
> Authored/co-authored technical reports, papers, articles, patents and
presentations.
Mechanical Design Engineer (Contract Job) 2009-2010
INOVA Geophysical Equipment Ltd., Calgary, Canada
> Prepared preparation of product or system layout and detailed drawings
and schematics
> Conferred with research and other engineering personnel and prepares
design modifications as required
> Provided technical support and services for mechanical engineering,
projects
> Prepared and interpreted conventional and computer-assisted design (CAD)
engineering designs, drawings, and specifications for equipment and
components;
> Prepared cost and material estimates, projects schedules and reports
> Conducted tests and analyses of equipment, components and materials to
determine performance, strength, response to stress and other
characteristics;
> Electronic component/cable lab test at -48?C, 70?C and 20?C with 25 psi
for endurance and leakage
> Designed products, moulds, tools, dies, jigs and fixtures for use in
manufacturing processes
> Conducted new product life tests on assemblies and record and analysis
results
> Worked with other engineers and reviewed and approved designs,
calculations and cost estimates
> Developed methods and procedures for testing products or systems
> Investigated mechanical failures or unexpected maintenance problems-
Failure Mode Effects Analysis (FMEA)
Commodity Engineer 2007-2008
SMART Technologies ULC, Calgary, Canada
> Participated in projects for research and development of new equipment
> Improved current processes and practices for projects by acting as the
primary technical liaison between PD/NPI and vendors
> Analyzed product structures, provided project support and guidance in the
design of components, optimized components structure for reliability,
cost and longevity
> Reviewed design drawings (with SolidWorks) for conformity and errors
before delivering to suppliers
> Provided technical support to vendors to help achieve desired design
goals
> Analyzed quality issues of components from vendors, calculated
load/stress, tested components, created analysis reports and suggestions
to solve problems
> Sourced, audited and managed suppliers, obtained and negotiated
preliminary pricing, lead times and samples, analyzed quality of samples
with PD/NPI
> Analyzed quality issues of components from suppliers, tested components
and provided analysis reports and suggestions to solve problems on the
technical standpoint-- Failure Mode Effects Analysis (FMEA)
> Created, updated and maintained procurement/ management documentation
Mechanical Engineer/ Manufacturing Engineer/Engineering Manager 2000-
2006
American Beichi Electronic Lights Co. Ltd., Nanchang, China
> Designed layout of a manufacturing plant and established a production
line based on Lean Manufacturing principles
> designed machine/equipment (with SolidWorks) and analyzed stress with FEA
(ANSYS)
> Designed and installed a painting system, designed auxiliary jig/fixtures
(with SolidWorks)
> Developed a series of new mechanical products with advanced 3D modeling
software (SolidWorks) and did prototyping, assembling, testing and
quality analysis
> Created Bills of Materials (BOM), process drawings and technical
documents
> Managed projects on planning, budget, quality and time-line
> Created and optimized processing procedures based on Lean Manufacturing
principles
> Coordinated issues between design and manufacturing that improved
manufacturability and quality
> Supervised up to 7 engineers by delegating, reviewing and approving their
design and engineering changes, reviewed engineering drawings for
conformity and errors
> Analyzed and evaluated customer proposals on component manufacturing and
changes
> Mentor junior/intermediate engineers/technicians
> Supplier sourcing for equipment, components and materials; Customer
technical service and sales
Mechanical Design/Manufacturing Engineer 1995-2000
Hong Kong Symatex Mechanical and Electronic Manufacturing Co. (Shen Zhen)
Ltd., China
> Designed mechanical structure/equipment with 3D modeling (SolidWorks),
and analyzed load and stress with FEA software (ANSYS)
> Developed electrical appliances like hair dryers, bathroom scales, juice
extractors and other electric equipment
> Designed auxiliary equipment and developed engineering drawings, created
technical documents and provided technical support for manufacturing
> Analyzed issues and solved problems in production, developed and
optimized processing procedures and provided technical support for
manufacturing
> Supervised up to 5 engineers by assigning and approving their design and
changes, reviewed engineering drawings for conformity and errors
> Coordinated issues between design and manufacturing to improve efficiency
and quality
> Created, updated and maintained documentations
> Customer technical service and sales
Mechanical Design Engineer 1991-1995
Jiangxi Petro-Chemical Machinery Plant, China
> Designed equipment/products for oil and gas industry
> Designed mechanical components for oil refining equipment
> Developed CAD drawings (with AutoCAD) and processing procedures for
manufacturing
> Performed prototyping, analyzed issues and solved technical problems at
shop floor
> Inspected quality for production and assembly