Engineer Project
Resume:
Curriculum Vitae
Name :PRASHANT
Date of Birth :01.07.1968
E-mail :******@*****.***
Contact No, :00971-0501268623 (UAE)
0091-
944-***-**** ( India)
Nationality :Indian
Driving license :Valid four wheeler
U.A.E, Oman, Qatar driving license
Marital Status :Married with two
child.
Passport No. :Z1159377
ACADEMIC PROFILE:
. Bachelor of Mechanical Engineering (B.E. Mechanical, )
. ISO 9001-2008 LEAD AUDITOR (IRCA)
. Certified pressure vessel Inspector ( API 510).
. Certified process piping Inspector (API 570)
. CSWIP 3.2.2, Senior Welding Inspector Cert. No. 49507 .
. CSWIP3.2.2 Interpretation of Radiographs for group "A" ferritic
materials Cert. No. 49507
. British Gas Pipeline Painting Inspector (E.R.S) Grade -3
. ASNT Level II in NDT ASNT Level II - Ultrasonic, Magnetic Particle,
Dye Penetrant
. Training course (In house) forAPI 571, API580/581,API653.
. Knowledge and worked with about MAXIMO (Maintenance module)
. Knowledge about API-RBI Software,
. AUTOCAD-2004 from approved institute ministry of educations UAE.
. Safety training & Various courses were undergone in oil & Gas fields
(Onshore &Offshore).
CAREER PROFILE:
COMPANY WORKED YEAR OF WORKED POSITION
Tebodin Middle June 2013 To Date Senior PMC QA/QC Engineer.
East seconded to
ADMA -OPCO
GASCO(Abudhabi Jan 2011 To May QA/QC Inspection
gas Industries, 2013
ADNOC
Group-Abudhabi)
Technip 2006-2010 Senior QA/QC Engineer
FranceAbudhabi
TUV-NORD-Abudhabi 2005-2006 Inspection Engineer-RBI
Velosi Qatar 2004-2005 Inspection Engineer
BureauVeritas-UAE 2002-2004 Inspection Engineer
AIB-VINCOTTE-OMAN 2000-2002 QA/QC Engineer (seconded to
PDO)
Qatar Inspection 2001-Dec 2001 QA/QC Engineer
Services-QATAR
Summery ofJob Profile /Duties & Responsibility Carried Out :
Over 22 Years of experience in oil & gas field in service and QA/QC
Inspection activities as an Engineer and had experiences in.
. Reviewing of Project Quality Requirements and seek clarifications and
exceptions when required to ensure ability to effective execution
after project is awarded. . Prepare Product QA Deliverables [ E.g.
Inspection Test Plan (ITP) ] at tender stage . Technical Reliability
Analysis / Critical-To-Quality / Design review Outcome to plan and
establish mitigation plan to manage Product Quality Performance. .
Ensuring compliance to Inspection and Test Plan requirements and other
QA/QC documentation and verifying equipment production and testing in
accordance with the contractual requirements. . Review of
Subcontractor / Supplier key quality procedures relating to the
material purchased and ensuring they are in compliance with contract
quality requirements, relevant Codes/Standards and good site
practices. . Oversee the production activities within the parameters
of the approved project documentation, quality plans and Inspection
and Test Plans. Lead non-conformance investigation with the relevant
departments. Promote to the team initiatives related to Quality,
Assist in setting yearly Quality Objectives and Key Performance
Indicators. Assists as necessary the Engineering department in the
evaluation and correction of specific quality control problems and
issues. Performs QA/QC Checks, audits and reviews These activities
include monitoring the inspectors responsible for documentation and
certificate review, material receiving inspection, manufacturing
inspection, punch list, as-built preparation, and final documentation
review and equipment release. . Liaise with Supply Quality / Source
Inspection to ensure Surveillance of Special Processes are executed
and reported. . Support Quality Reviews & Audits.
. Implementing the inspection program, assess the condition of topsides
pressure equipment, above water structures and pressure piping
components in accordance with Risk Based Inspection (RBI) manuals.
Evaluate the consequences of failure and degradation mechanisms
associated with the asset. Develop long-term asset inspection program
and implement within the maintenance management system . Manage the
asset anomaly register and inspection deferral process. Publish and
maintain the long-term inspection plan for associated pipe work,
pipeline components, vessels and structures. Plan all inspection
activities within the maintenance management system and RBI output.
Manage the input of inspection results into the Inspection Data and
review for accuracy and completeness before uploaded to Ultra Pipe
program. Ensure the anomaly register is current and plans in place to
resolve all anomalies. Prepare integrity review's following by
inspections. Supervise implementing NDT contractor for both scheduled
interval inspection and maintenance and also Corrosion Monitoring.
Establish calculation for pressure piping and pressure vessels
retirement thickness. Estimate useful life of equipment in assist in
establishing schedule for repairs, replacement and/or inspection.
Working knowledge on relevant engineering & construction codes and
standards, such as ASME/ANSI, AWS, API
. Familiar with all Major Metals, Welding codes and standards like
ASME1,ASMEII,ASMEV,ASME
VIII,ASMEIX,API510,API570,API650,API653,API661,TEMA,API580/581,MR-
0175,ASME B31.3,B31.8,AWSD1.1,BS287/288 AND BSEN
. Experience in TOFD interpretation in Butt joint for Heavy thick
Vessels as per the Specification .
. Well versatile with UG piping/Pipeline and Process Piping Layout and
ISOs and P&ID .
. Involved in QA/QC coordination, Project Audits .
. Audit Experiences in ISO-9001-2000 certification.
PAINTING & COATING:
. Surface cleanliness and profile as per Swedish and British standards.
. All kind of Destructive and Non Destructive testing such as curing
test, Holiday Detection, Salt contamination, ( Weber's reilly test )
cross - cut and pull - off tests.
. Conversant with standards like BS 7079, BS 5493, BS729 & SSPC,ASTM
-A123.
. Familiar with on Shore & Off Shore painting material antifouling
paints & application.
. Familiar with wrapping with HTLP Raychem product & FBE/Rubber line
coatings.
. Familiar with rubber lining for vessels, raiser piping and clamps .
ADMA-PROJECT;
Tebodin Middle June 2013 To Date Senior PMC QA/QC Engineer.
East seconded to
ADMA -OPCO
Working as a Sr. PMC QA/QC Engineer for the Off shore ADMA-OPCO 3BT&4GI New
wellhead platform.
EZ16E: Facilities for Four New Gas Injectors in Zakum Field
4 EZ17E: Facilities for 32 New Oil Producers in Zakum Field (+100 MBD)
EZ24E: ZADCO UZ750K WP-3A Project (New Gas Injection Line GIP) Project
6 Duties and Responsibilities are as below.;
. Conduct and / or Participate in COMPANY Quality or technical
compliance audits for CONTRACTOR, Sub CONTRACTOR or Vendors.
. Review/ comment on the Project Quality Plan, Integrity Management
Plan, Project Execution Plan & other Project Procedures / documents
submitted by EPC / PMC / TPA / IVB contractors.
. Participate in PIM, KOM with Vendor and Contractor.
. Review of SOW (Select, FEED, EPC, PMC, IVB, TPA), provide support to
PMT by Identifying the Integrity requirements in Project and ensure
that these are included in the Scope of Work of the contractor.
. Participate in Technical Bid evaluation of the Contractors /
subcontractors of the project and ensure ADMA-OPCO Integrity
requirements are fully met.
. Review of TPA deliverables (PQP, PEP, CVs of inspectors, Inspection
reports, final Dossier)
. Review and provide Integrity input / comment on the HSECES related
Procedures and documents submitted by EPC / IVB contractors.
. Review QA/QC site organization; make sure that, key personnel CV's
are submitted by the CONTRACTORS and reviewed by PMT's relevant
personnel, and advise the Project Manager of his comments.
. Review QA/QC Procedures and document control as submitted by the
CONTRACTORS and ensure implementation is in compliance with AGREEMENT
requirements.Review Inspection, Test, Plans as submitted by the
CONTRACTORS and ensure compliance with AGREEMENT requirements.
. Attend all activities on site and ensure their compliance with QA/QC
procedure in respect of the format signed off by Contractor's QA/QC
Manager.
. Review TPA personnel CV and approval during Vendor inspection . Carry
out interview of TPA personnel. Monitor the QA/QC activities and TPA
Reports Review.
. Ensure traceability of all materials and equipment from purchasing and
up to delivery on site.
. Check all materials and equipment as delivered on site and ensure its
compliance with approved materials and specification.
. Closely monitor site activities, fully coordinate with PMC discipline
engineers, on a daily basis issuing NCR's in case of non-compliance
and reporting to Project Manager.
. Participate with PMC staff in assessing concession requests and field
Design Changes as submitted by CONTRACTOR.
. Participate in technical reviews and evaluation of Integrity
aspects of the tender submittals of contractors.
. Participate with PMC staff in reviewing the Close Out Report as
submitted by CONTRACTORS.
Coordinate with all disciplines/CONTRACTOR's for QA/QC.
. Maintain and measure CONTRACTOR's compliance with AGREEMENT's
ANNEXURES as well as the Technical Specification.
Coordinate with CM to arrange and conduct Quality Meetings with
CONTRACTORS on regular time interval agreed with COMPANY's QA/QC.
GASCO- GAS Plant- (ADNOC GROUP)
GASCO(Abudhabi Jan 2011 To May QA/QC Inspection
gas Industries, 2013
ADNOC
Group-Abudhabi)
Worked as a Plant QA/QC Inspection and Duties and Responsibilities are as
below.
. To identify areas of concern existing and new equipments related to
the replacement or new equipments and piping and propose dedicated
inspection procedures to follow-up their resolution to improve Plants
Integrity.
. Reviewing of Minor Project Quality Requirements and seek
clarifications and exceptions when required to ensure ability to
effective execution after project is awarded.
. Prepare Product QA Deliverables [ E.g. Inspection Test Plan (ITP) ] at
tender stage
. Technical Reliability Analysis / Critical-To--Quality / Design review
Outcome to plan and establish mitigation plan to manage Product
Quality Performance.
. Ensuring compliance to Inspection and Test Plan requirements and other
QA/QC documentation and verifying equipment production and testing in
accordance with the contractual requirements.
. Review of Subcontractor / Supplier key quality procedures relating to
the material purchased and ensuring they are in compliance with
contract quality requirements, relevant Codes/Standards and good site
practices.
. Oversee the production activities within the parameters of the
approved project documentation, quality plans and Inspection and Test
Plans
. To supervise all on-stream and shutdown inspection activities for
stationary equipment, pressure relieving devices, corrosion monitoring
and investigation of failures.
. To prepare data to implement and updates the Risk Based Inspection
(RBI) methodology to enhance Plants Integrity and Reliability in order
to optimize inspection frequencies, maintenance cost and Plants
Availability.
. To assist the Inspection Section Head to prepare long and short-term
inspection Business Plans and Budgets.
. To comply with all company Health, Safety and Environment as well as
Work Permit, policies and procedures
. To advise on repair techniques, materials selection, welding
procedures, inspection and testing requirements.
. To supervise and participates in non-destructive testing of equipment
and piping, including review of preliminary interpretations carried
out by subordinates.
. To check condition of safety relief valves, prescribes repairs, as
required and witness relief pressure setting, including hot setting
where needed.
. To review project FEED proposals and design documents regarding
material selection and mechanical integrity, perform shop and field
inspections and review QA/QC documents, method statements etc. during
project execution.
. Ensure implementation of COMPANY Integrity requirements in Projects
as per COMPANY SED's, Baseline Inspection requirements, input into
the COMPANY Asset Management System (MAXIMO) for Integrity
requirements.
TECHNIP-FRANCE-ABUDHABI ;
Technip 2006-2010 Senior QA/QC Engineer
FranceAbudhabi
OAG-1(OFFSHORE ASSOCIATED GAS PROJECT) DAS ISLAND,UAE.
CLIENT :ADGAS
Project comprises TRAIN 1 AND TRAIN 2 to compress, dehydrate and despatch
the 211MMscfd of additionnel low pressure Associates gases avalable from
ADMAOPCO on DASISLAND to Habshan NGL.
QGX2 &3 RAS GAS 3 on shore Expansion Project (Train 7) and AL-KHALEEJ GAS
project Phase-2-CHIYODA TECHNIP JOINT VENTURE in ALKHOR-QATAR .
Duties and Responsibilities;
. Reviewing of Project Quality Requirements and seek clarifications
and exceptions when required to ensure ability to effective
execution after project is awarded.
. Prepare Product QA Deliverables [ E.g. Inspection Test Plan (ITP) ]
at tender stage
. Technical Reliability Analysis / Critical-To-Quality / Design
review Outcome to plan and establish mitigation plan to manage
Product Quality Performance.
. Ensuring compliance to Inspection and Test Plan requirements and
other QA/QC documentation and verifying equipment production and
testing in accordance with the contractual requirements.
. Review of Subcontractor / Supplier key quality procedures relating
to the material purchased and ensuring they are in compliance with
contract quality requirements, relevant Codes/Standards and good
site practices.
. Oversee the production activities within the parameters of the
approved project documentation, quality plans and Inspection and
Test Plans.
. Lead non-conformance investigation with the relevant departments.
Promote to the team initiatives related to Quality, Assist in
setting yearly Quality Objectives and Key Performance Indicators.
Assists as necessary the Engineering department in the evaluation
and correction of specific quality control problems and issues.
. Performs QA/QC Checks, audits and reviews These activities include
monitoring the inspectors responsible for documentation and
certificate review, material receiving inspection, manufacturing
inspection, punch list, as-built preparation, and final
documentation review and equipment release.
. Liaise with Supply Quality / Source Inspection to ensure
Surveillance of Special Processes are executed and reported. .
Support Quality Reviews & Audits.
BUREAUVERITAS-UAE;
BureauVeritas-UAE 2002-2004 Inspection Engineer
-Activities include monitoring the inspectors responsible for documentation
and certificate review, material receiving inspection, manufacturing
inspection, punch list, as-built preparation, and final documentation
review and equipment release. . Liaise with Supply Quality / Source
Inspection to ensure Surveillance of Special Processes are executed and
reported. . Support Quality Reviews & Audits.Develop and maintain the QA
Plan and existing Manual.
- Follow up QA Procedures implementation.
- Communicate to respective team the QA System and monitor the
implementation.
- Identify non conformances and take preventive and corrective actions.
- Lead non-conformance investigation with the relevant departments.
- Performs all other duties, tasks and initiatives contributing to the
success of the company
Worked for following clients;
Gauri field Phase Project:
Worked as B.V certifying Authority for certification inspection on Top side
process PLATFORM,Boat landing fabrication, Riser guards and clamps for
client CAIRN ENERGY India PTE.LTD.at Lamprell.
Worked as B.V certifying Authority for certification inspection on Sub
Sea heavy Coating (cement and enamel coating),welding of anodes on 12.75 "
Dia pipings, with wrapping and cement coating for client CAIRN ENERGY
India PTE.LTD.at Bredero shaw Ras al-khaima.
For Emirates National Oil Company (ENOC) shut down activity.
Job involved in certification and on stream Static inspection of 23 nos.
pressure vessels of various sizes as per fitness service code API510 and
witnessing set pressure and blow out pressure testing for the pressure
control valves and validation and reviewing and witnessing NDT including
thickness gauging verification and and witnessing hydro testing of
equipments of various sizes at ENOC Refinery Jebel ali.as per technical
data,drawing and ASME section VIII div 1 and API510 and issue fitness
service certificate.
EPPCO Berth -3 and Terminal -4 Works For Emirates National Oil
Company.(ENOC) .;
Carried out Front Onstream/off stream inspection of Existing storage tank
modifications including open roof, rerouting of pipeline and new piping
system, for Material inspection, welding, dimensional inspection
validating NDT procedures and witness and painting inspection and
witnessing leak tests as per the API.
Do rood Project On-Shore Facilities and New Plant- Kharg Island, Iran -
For 23 nos. Pressure Vessels & 40 nos. Air cooler bundles.
For Total Final Elf / Petrofac International
TPI of 23 nos. pressure vessels of various sizes like amine contactor,
stabilization column, drain vessel, slug catchers designed to ASME Section
VIII Div.1 2001Ed.of various sizes and cs material and stainless steel and
Duplex material at MIS Sharjah. Perform inspection on behalf of Total Final
Elf./ Petrofac as per the Inspection & Test plan, client specifications and
international standard.
TPI of Air Coolers 40 nos. with plate headers, manifold fin type at FBM
Hudson Jebel Ali on the above project.
Performing inspection on behalf of Total Final Elf./ Petrofac as per the
Inspection & Test plan.
ADDITIONAL TANKAGE AT FUJAIRAH TERMINAL PROJECT AS APLANT INSPECTION
ENGINEER AT FUJAIRAH ENOC SITE ;
Involved in Third party inspection services for VIJAYA tank & CYLINGAS co.
fabricator for new construction tank no. T-505-size 28m dia x 23m height,
Tank no. T506- 36m dia x 23m height, & Tank no. T 507-20m dia X 20.5m
height AND REFURBISHMENT OF OLD TANKS height to carry out inspection as per
ITP and API-610 and 650.
Construction of 12 no storage tank for M/S Emirates Linear Alkyl Benzene
(Lab);
Involved in stage wise third party inspection of welding,dimensional,hydro testing of 10no chemical storage tanks and two no. floating roof
tanks of various sizes as per API650 for client INCO INTERNATIONAL JEBEL
ALI FREEZONE.
Performing inspection on behalf of Total Final Elf./ Petrofac as per the
Inspection & Test plan
EPPCO Berth -3 and Terminal -4 Works For Emirates National Oil
Company.(ENOC) .;
Carried out front line inspection of Existing storage tank modifications
including open roof, rerouting of pipeline and new piping system, for
Material inspection, welding, dimensional inspection validating NDT
procedures and witness and painting inspection and witnessing leak tests..
as per the API and client specifications..
AI-060 Rubber compound sheets certification at Ocean Rubber Co. sharjah,
For ADWEA,
Job involves witness and monitor from rubber compound raw material mixing
to final 46 ton rubber sheet production for vessel insulation for
drinking water supply .Witnessing specimen preparation and tensile,charpy,hardness, density,Rheometric testing and viscosity test.
Dubai Pipe Factory : Involved in Pre Qualification test for the GRP and GRE
qualification test as per ASTM and BS standards. Involved in witnessing
long-term testing like strain corrosion testing & ring bending test.
Gulf Eternit Industries : Carried out dimensional inspection,Qualification
test, Burst test and hydro test of GRE & GRP spools.
Dimensional inspection,Qualification test, Burst test and hydro test of
GRE & GRP spools For petrofac and Raslaffan project. At Gulf Eternit Dubai
& FPI pipes abudhabi.
WITH AIB VINCOTTE INTL. LTD. MUSCAT OMAN as a Inspection engineer seconded
to Petroleum development oman (PDO) .;
AIB-VINCOTTE-OMAN 2000-2002 Inspection Engineer (seconded
to PDO)
Job Responsibility:
Carry out Project related QA/QC Inspection and on-stream inspection
activities stationary equipments and piping, relieving devices, corrosion
monitoring and failure investigation and material selection and witnessing
the calibration of relief valves.
Monitor the contractor quality related works in welding procedure and
welder qualification, welding, NDT,painting and GRE FLOW LINES works in
expansion project and in-service inspection activities for the new and old
storage tanks like skimmed tank, separators.
Involved also in the inspection and Monitor of Project work;
Yibal Expansion project in yibal, and in oman.
This project involves installation of 2nos. production separators(Pressure
vessels), 2nos. FWKO Tanks, New pipings, GRE headers of 25 km line, GRE
flow lines of 40 km, 11 nos. Multi selector port skid .New water injection
pumps (2nos.), DSS pipings. Refurbishment of Oil water skim tanks and
rerouting of pipings and refurbishment of old storage tanks.
Carried out inspection activities on :
. Duplex stainless steel welding of 20" pipe line of 10 Km pipe line.
. Production separator Vessel of Size 5.5 miter dia and 34m long
. Flow water knock out tanks,2nos. of size 26meter Dia x 11.5 miter
height
. Refurbishment of oil water skim tanks.
. Off-plot and on plot flow lines c.s piping of dia 4" to 20'' Dia
. Involved in QA/QC activities in GRE (Glass reinforced epoxy) piping
of Dia 6"to 20" diameter of pressure rating 40bar to 16 bar about 20 km
length.
. Involved in hot tapping of pipeline.
. Witnessing & ensuring Pigging & hydro testing of pipe lines using
deadweight tester.
. Involved in Tank GRE lamination.
. Poly ethylene lining for 20'' water injection line.
QATAR INSPECTION SERVICES, ISO-9001 Inspection Company in Qatar as a QA/QC
ENGINEER and seconded to Client QATARGAS /QATAR PETROLEUM.
Qatar Inspection 2001-Dec 2001 QA/QC Engineer
Services-QATAR
Job Involves;
. Develop and maintain the QA Plan and existing Manual.
. Follow up QA Procedures implementation.
. Communicate to respective team the QA System and monitor the
implementation.
. Identify non conformances and take preventive and corrective actions.
. Lead non-conformance investigation with the relevant departments.
. Promote to the team initiatives related to Quality
. Assist in setting yearly Quality Objectives and Key Performance
Indicators.
. Assists as necessary the Engineering department in the evaluation and
correction of specific quality control problems and issues.
. Performs QA/QC Checks, audits and reviews
. Manage the continuous Quality training, assessment and human factors
of the staff
. Maintain the Quality file system
Worked with DRESSERS KELLOG ENERGY SERVICES U.K. as a Senior Inspector
(Multi Discipline) assigned as a client representative for QA/QC
activity at J-ray McDermott's Yard, Dubai. for Moss Gas control buoy
Project South Africa.
Dresser Kellogg 1999-2001 Client Senior Inspector
Energy services
UK
Monitor and Conduct QA/QC activities during Construction of control
buoy of size8m Dia x 50m length for South Africa mossgas field
comprises carbon steel piping, stainless steel piping, tanks &
electrical and instruments at various deck level.
. Review, approve and Witness welding procedure Qualification,
Welding Procedure Specification, Welder's qualification, NDT
Procedures,Method statements and QA/QC procedures NDT Reports of
Contractor J ray Mcdermott.
. Perform and monitor inspection activity of Contractor in
welding, fabrication (Dimensional ) & painting on offshore
Process Piping, structures, decks and platform & pressure vessel
as per the specifications.
. Perform Radiographic film interpretation for piping and
structures.
. Witness Hydro Test and Leak Test
. Inspect and Perform Painting Quality.
TUV, NORD-ABUDHABI
Worked as a plant Inspection Engineer for RBI assignment joint
venture with TUV-GERMANY for ADGAS on their LNG plant at DAS ISLAND
.
Job involves Assessment for Reliability and Integrity of Plant Piping
and stationary Equipments (RBI study as per API 581/580).
Job includes following activities
* Collection of Engineering, Process & Inspection History data.
* Study of process simulation results for different feeds to assess
corrosion rates in different circuits of process units.
* Study of Inspection History for assessment of history based
corrosion rates.
* Assessment of remaining life for stationery equipment including
vessels, exchangers & piping systems.
* Calculations of Likelihood, consequences and risks related to each
equipment.
* Study of applicable damage mechanism.
* Inspection planning based on applicable damage Mechanisms.
*Carry out on stream inspection activities stationary equipments and
piping, relieving devices, corrosion monitoring and failure
investigation and material selection and witnessing the calibration of
relief valves.
sd
( PRASHANT NAIK)
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