Maintenance Electrical

Seraj Edine St. from El-Roda St – Beni Sweif governorate

Mobile No,. 010********, 010********

Home no. 082 - 2313370

E- Mail Address:

**********@*****.***

: BSc. Of Communication and Electronics Engineering, 1987

Education

Assiut University, Assiut,Egypt

Work Experience

I have more than twenty year’s practical experience in cement industry sector

[Oct. 2014…..Now ] Electrical & Instrument Superintended at Qassim Cement Company Saudi Arabia

[May 2013…Sep 2014] Lead QA/QC (Electrical & Instrument) Al HOSN Gas - Shah Gas Development

(SGD) Program, Package11 UAE

Ensure the Implementation of Quality Management System according to

requirements of ISO 9001:2008 at project.

Elaborate and organize the Electrical & Instrumentation specifications, codes and

standards.

Contribute in development, implementation and review of PQPs, ITPs, Procedures,

work Instructions, Check lists, Quality records, method statements, Vendor's Quality

submittals, loop packages etc. for compliance with good work practices and the

company’s contract obligations.

Ensure all work is correctly prepared prior to any inspection being undertaken and

after inspection review all reports for compliance. Ensure that all inspection reports

are accurate and that all attached documents are current status.

Conduct Vendor Inspections to ensure conformity in accordance with contractual

requirements and find out acceptance or rejection of P.O. Item during / after

inspection and issue an Inspection Report.

Witnessed Factory Acceptance Test (FAT) including but not limited to Visual &

Dimensional, Functional Testing for Process control equipment (Panels, Instruments

etc.), Electrical equipment (Switchgear, MCC, Lighting and Small power DBs etc.) at

Manufacturers / Vendor premises during manufacturing and before release for

shipment.

Perform needed tests on site and in the laboratory to ensure conformity of material

and works according to the contract specifications.

Issue NCRs on identification of nonconformities and Monitor the effectiveness of

Corrective actions.

Ensure necessary actions are taken to avoid recurrence, including expediting any

corrective actions and the close out of the NCR’s.

Coordinate with the Company representative as well as contractor QC inspectors for

the resolution of site problems and to ensure that communications exist and are

maintained.

Liaise between the Company and Contractor Engineering, Site construction & Pre-

commissioning Teams (including Vendors) and provide assistance when requested.

Ensure the Implementation of Quality Management System according to

requirements of ISO 9001:2008 at project.

Elaborate and organize the Electrical & Instrumentation specifications, codes and

standards.

Contribute in development, implementation and review of PQPs, ITPs, Procedures,

work Instructions, Check lists, Quality records, method statements, Vendor's Quality

submittals, loop packages etc. for compliance with good work practices and the

company’s contract obligations.

Ensure all work is correctly prepared prior to any inspection being undertaken and

after inspection review all reports for compliance. Ensure that all inspection reports

are accurate and that all attached documents are current status.

Conduct Vendor Inspections to ensure conformity in accordance with contractual

requirements and find out acceptance or rejection of P.O. Item during / after

inspection and issue an Inspection Report.

Witnessed Factory Acceptance Test (FAT) including but not limited to Visual &

Dimensional, Functional Testing for Process control equipment (Panels, Instruments

etc.), Electrical equipment (Switchgear, MCC, Lighting and Small power DBs etc.) at

Manufacturers / Vendor premises during manufacturing and before release for

shipment.

Perform needed tests on site and in the laboratory to ensure conformity of material

and works according to the contract specifications.

Issue NCRs on identification of nonconformities and Monitor the effectiveness of

Corrective actions.

Ensure necessary actions are taken to avoid recurrence, including expediting any

corrective actions and the close out of the NCR’s.

Coordinate with the Company representative as well as contractor QC inspectors for

the resolution of site problems and to ensure that communications exist and are

maintained.

Liaise between the Company and Contractor Engineering, Site construction & Pre-

commissioning Teams (including Vendors) and provide assistance when requested.

[Jun 2010…March 2013] Royal El-minya white cement Co. Electrical Maintenance

Manager

Planned maintenance schedule,of preventative and predictive maintenance for 900

TPD line

Managed maintenance team to achieve the task of keeping the best production

recorders with minimum malfunctions in a team work spirits environment and

working on promoting this team and developing its skills

Implemented training course for new engineers speeding the preparation and

readiness of the team

Coordinated between the O&M teams (the operation and maintenance teams) –

achieving the productions plans.

[May 2008…May 2010] Titan Cement Egypt Company

Electrical Project Manager for Beni Suef line 2

Supervisor of electrical engineering, installation and commissioning of the new Cement

Factory.

Fields of supervision:

High voltage main electrical substation, medium voltage main electrical substation,

medium voltage distribution electrical substations, low voltage distribution.

Electrical equipments and instrumentation.

Automation System.

[June 2007…April 2008]Arab Swiss Engineering Company for Automation-ASEC

Automation Maadi, Cairo

Projects Coordination Manager

Atbra Cement Factory-Sudan 4500 TPD, German factor to be relocated from its own

location in Germany to Atbra-Sudan, All the coordination tasks and interfacing between

the involves parties to achieve the task

Al Takamol Cement Factory-Sudan 4500 TPD, New line between Asec, Aresco, FLS.

Sinia Grey Cement Plant-Egypt 4500 TPD, The Commissioning and start

up leader

[Sep.2000…May 2007]Misr Beni Suef Cement Company Beni Suef

Electrical Department Manager

Planned maintenance schedule,of preventative and predictive maintenance for

4200 TPD line

Managed maintenance team to achieve the task of keeping the best production

recorders with minimum malfunctions in a team work spirits environment and

working on promoting this team and developing its skills

Implemented training course for new engineers speeding the preparation and

readiness of the team

Coordinated between the O&M teams (the operation and maintenance teams) –

achieving the productions plans.

[ June1998…Aug 2000] Arab Swiss Engineering Company Maadi, Cairo

Senior Maintenance Engineer

Technical Assistance of ASEC in Beni Suef Cement Plant.

Total Management Team of ASEC in Portland Helwan Cement Plant

[May1997…May1998]Qatar National Cement Company Doha, Qatar

Senior Maintenance Engineer

Kept the production records in maximum through the good maintenance practices for

the electrical equipments of 2000 TPD line.

Coordinates with FCB in the reconfiguration of the PLC and redesign of the generator.

[1991…May1997] Beni Suef Cement Company Beni Suef, Egypt

Maintenance Engineer

Joined the maintenance team in the cement sector.

Started the instrumentation and PLC trouble shooting.

[1989…1991] Fateh Electronics Company Cairo, Egypt

Maintenance Engineer

Started the maintenance of electronic boards.

Tips

Main Experience core in the cement field sector, electrical maintenance in general and instrumentations, PLC, control

systems in special, through various hand on experience covering all the cement process production

facilities with national and international plants and companies .here down is some of them

DEC PDP11 Q- Bus System SCADA configuration ( Kobe Steel)

Instrumentation, ABB/ Endress& Hauser – Analog Control Loops (PID).

PLC system, ABB Procontic (BBC)-&Siemens Symatic System.

Fox Pro Applications Environment – Preventive Maintenance.

Local Area Network – Desktop Internetworking tasks.

Processing studies within Cement Company (Nion Cement Company).

I'm performing More than 16 experience at site had become electrical manager of Electrical

department.

Works designing for computerized maintenance system addressed the one million tons a year NCC

Cement Plant Facility at Beni Suef – Quoting.

Works designing maintenance system addressed the 2000 tones a day QNCC cement Facility at state of

Qatar.

works designing maintenance system addressed the 4200 tones a day MBCC cement Facility at Misr

Beni Suef Cement Plant.

Project coordinator, KSL subtracting companies for BCC cement Plant

Design for DDC loops, - Raw material area.

Reconfiguration Tasks of the ABB procontic PLC system

Report generator packing redesign (DEC/PDP11)

Project coordinator,- FCP subtracting for QNCC cement plant

Reconfiguration tasks of the Cemat S5 CS PLC system

Report generator packing redesign (MIS)

Project coordinator,- FULLER subtracting for MBCC cement plant

Reconfiguration tasks of the Cemat S7 CS PLC system

Report generator packing redesign (MIS)

Cable works,- commissioning tasks

DC motor, - ABB (MCC’S)- AC converter – Siemens (MCC’S)

PAPX Telephone systems,- Commissioning Tasks

Personnel Data

Date of Birth 27 November 1963

Nationality Egyptian

Languages

Arabic Mother language

English Excellent

Computer Experiences

ICDL certificate

Windows XP

Microsoft Word, Excel & PowerPoint

Internet & e-mail applications

Courses

In- Egypt

From 2nd April 1993 to 30th Jan 1993

ABB Procontic DP800 Courses in Tohra Cement Plant

In Jordan

From 1st Aug. 1996 to 15th Aug. 1996

General Courses in PLC In Jordan University

In France

From 21st Jun. 1997 to 22nd Aug. 1997

Cemat CS training with central theme

Simatic S5 system

Cemat – CS PLC Level.

Cemat – CS system and additional Functions

Cemat – CS maintenance Features

Interests

Computers, reading, internet searching, traveling

Contact this candidate