Alex O. Konadu
Cedar Falls, IA. 50613
E-mail: ****@****.***
Phone: 319-***-****
Manufacturing Operations and Materials Management
A manufacturing operations and a materials manager with 9+ years of management experience in
the manufacturing industry with a progressive and consistent success and track record. A goal
oriented individual with a passion for developing, coaching, directing, and leading skilled cross-
functional teams to improve revenue, cost, quality, process, and customer services. Skilled in
project management, purchasing, production management, supply/demand planning, and
materials management.
Project and Continuous Improvement
Identified opportunity to cut outside warehousing costs company-wide by leading a 2.7 million
warehouse optimization project that increased the capacity of Fredericksburg facility warehouse
by 110% and reduced spend on outside warehouse cost.
ISO 14001 – Environmental Management Program –Waste to landfill (Recycle program)
implementation leader. Reduced plant’s waste to landfill by 30% in one year.
Project leader for the improvement of warehouse organization as well as improved inventory
tracking processes to sustain inventory validity and system tracking
Redesigned weigh up rooms to foster efficiency and promote safe environment to employees
Managed the integration of acquisition (55 SKU’s, 6 million pound business and 400 raw
materials) into existing business. Managed 395 total SKU’s with 2,000 raw materials
Managed corrective and preventive action (CAPA) system to correct audit non-conformance and
trained employees on best practices and counter measures.
Planned long and short term production schedule for Fredericksburg facility. Built capacity
model for two plants to ensure plants have the capacity and labor to support customer demand.
Tracked and maintained 97.5% customer service levels and implemented best practices to
improve customer service score.
EDUCATION
Cardinal Stritch University, Milwaukee, Wisconsin
Masters of Science, Business Management
New Jersey Institute of Technology, Newark, New Jersey
Bachelors of Science, Chemical Engineering
Essex County College
Associate Degree, Engineering
PROFESSIONAL EXPERIENCE
Kerry Ingredients – Fredericksburg, IA
Materials Manager – (November, 2011 – February 2015)
Managed the materials and warehouse department supervising 5 direct reports including and 20
indirect reports. Accountable for Inventory and Cost Controls, Maintaining Customer Service
Levels, Procurement, Capacity Planning
• Oversight of plants inventory with $20 million total revenue. Tracked raw materials “days
on hand” and Finished Products “days on hand” to ensuring raw materials delivers just in
time for production and Finished Goods are shipped as soon as production is completed.
• Managed, controlled, and purchased inventory including, all liquid and dry ingredients
and packaging materials.
• Managed Raw Materials Inventory and inventory accuracy, worked with vendors to
communicate quality and delivery issues.
• Responsible for maintaining Customer Service levels. Handled customer complaints and
collaborated with all department heads to identify root cause and implemented preventive
measures.
• Tracked and developed reports to identify progress of cost saving initiatives and process
efficiencies for the plant.
• Identified opportunity and worked with R&D to implement SKU’s rationalization to
reduce inventory adjustment losses by $175,000-$200,000 annually
• Measured actual performance against goals and presented results to executive
management.
• Managed daily cycle counts and also reconciled manufacturing orders to ensure inventory
accuracy and mitigate over purchase.
• Managed inventory counts and coordinate vendor delivery schedules to ensure
appropriate levels of inventory.
• Implemented 5S Principles that turned a sprawling, messy warehouse into an organized
community where operators get the materials they need, when needed, and in the quantity
needed.
• Identified need to re-structure warehouse in order to reduce complaints and inventory
adjustments as well as increase space for expansion
Kerry Ingredients – Jackson, WI
Production Supervisor – (October, 2007– November, 2011)
Managed day–to-day operations of production on overseeing 4 departments of 125 employees.
Accountable for Safety, Production Quality, and Cost Controls. Chosen as member of Emergency
Response Team for the entire plant responsible for communications with emergency officials.
• Audited existing processes, identified critical gaps and designed new corrective
procedures. Wrote work procedures, trained staff and achieved certification.
• Implemented Quality improvement program including spot audits, root-cause analysis,
and scenario planning. Consistently recognized for Value Contributions.
• Facilitated numerous Root-Cause Failure Analysis Investigations in regards to Safety,
Equipment failures and product dispositions. Improved productivity approximately 10%
• Interpreted specifications, fat balance, and job orders for employees, and assigns duties as
necessary. Delivered training to employees.
• Analyzed and resolved work problems and assisted employees in solving production
problems. Increased quality by 10% through GMP’s and HACCP.
Aerotek Environmental and Engineering, 371 Hoes Lane, Piscataway, New Jersey, 08854,
Customer: Occidental Chemicals
Project Manager – Contract (January, 2006 – October, 2007)
Responsibilities:
• Monitored administrative procedures for project.
• Ensured that all requirements of insurance, safety are met.
• Developed, reviewed and implemented project schedules and contract bid documents.
• Initiated, established and maintained working relationships with Lab, engineer and
contractors to facilitate remediation and construction activities.
• Organized, conducted and represented the company at project coordination meetings.
• Reviewed and approved contractor, vendor payment applications and miscellaneous
invoices.
• Negotiated and approved change orders from engineering team, contractors and lawyers,
and prepare revisions to original budget as a result of changes and revisions to work.
• Prepared and issued monthly progress reports, schedules and cost reports.
• Ensured timely project completion through scheduling, expediting of material deliveries
and management of material and document submittals/ approvals.
• Managed closeout process.
Core Competences:
• Supply Chain Management Principles
• Purchasing and Warehouse management
• Problem Solving & Change Management
• Hazard Analysis and Critical Control Point (HACCP) Principles
• Root Cause Analysis
• Continuous Improvement and Cost Control
• GMP and Safety
• Scheduling and Maintenance
• SAP