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Process Engineering

Location:
South Korea
Salary:
95000
Posted:
April 04, 2015

Contact this candidate

Resume:

RISHI AGRAWAL

Contact: +82-103*******, +82-108*******

E-Mail: *****.***@*****.***

LinkedIn Profile: https://www.linkedin.com/in/rishirga

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CHEMICAL ENGINEER

Versatile & high energy professional aiming for senior level assignments in

Process Design / Commissioning / Operations Management with an organization

of high repute

- Offering rich business acumen & record of flawless service & achievements

across a diverse range of functions

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PROFILE SUMMARY

. A competent professional with over 12 years of experience in:

~ Project Management ~ Process Engineering & Designing ~ Site

Execution

~ Material Management ~ Plant Commissioning /Pre-Commissioning

~ Operations Management

~ Vendor Management ~ Waste Water Treatment ~

Proposals Preparations

. Adept in coordinating plant activities for the set up standards with

accountability for strategic utilisation & deployment of resources to

achieve organisational objectives

. Adroit in providing process treatment solutions for Crude Oil

stabilization, Upstream/ downstream unit operations, desalter effluent,

sour water, spent caustic effluent, cooling tower blow down, make up,

boiler feed water, demineralized water, condensate handling for

refinery/petrochemical.

. Expertise in handling activities related to root cause analysis, ESD

(emergency shutdown design), process pipeline sizing calculation &

material selection, etc.

. Demonstrated abilities in sourcing the quotation from 2 different vendors

for preparing lowest price bid and mechanical BOQ as per projects

. Adept in conducting process development experiments to scale in a

laboratory

. Deft in ensuring that the process works at the optimum level to right

rate and quality of output

. An effective communicator with good analytical, time management and

problem solving skills

CORE COMPETENCIES

. Reviewing project specifications, preparing drawings (P&IDs, isolation

philosophy drawings), documents, heat & mass balance, Equipment data

sheets, equipment list etc.

. Attending Hazop, Sil & 3D Modelling Meetings

. Carried the setup of ICAPS and make training for the client and

contractor systems and allotted the user levels.

. Development of check lists & test sheets into the OPERCOM format.

. Looking after commissioning activities and conducting inspections for

ensuring operational effectiveness

. Generating basic & detailed engineering design calculations/proposals,

process descriptions, utilities summary, control philosophy & operation

manuals.

. Designing test trials and commissioning procedures taking inputs from the

project documents & manuals

. Generating & maintaining technical records, queries and clarification

reports, bid report, training & operations manual etc.

. Evaluating utility & offsite operations for Elevated Flares, Nitrogen &

Oxygen Plant, Oil Movement, Fuel Oil & Fuel Gas Systems, Co-generation

Plant Operations/Operation of Duel Fuel Burner for Boilers and Mechanical

Utility Systems (Compressed Air & Service Water)

TECHNICAL PURVIEW

. Well versed with environmental procedures writing including:

o Wastewater & air pollution control and monitoring

o Identification of objectives & targets and environmental management

plan

o Environmental operational control techniques

o Construction environmental management plans & operational

environmental management plans

o Environmental guidelines during start-up and shut down for refinery

units

o Operations of process technologies like Fuel Ethanol Molecular Sieve

Dehydration (batch/ continuous distillation plant)

o Lab analysis and experiments:

. Conducting jar tests/field experiments and preparation of jar test

reports

. Industrial Wastewater Treatment (Oil/Grease, Cod, Bod, TSS, VSS

Temp., pH, etc.)

. Gas analysis/measurement (CH4, H2S & CO2) through draeger tubes

. Plant troubleshooting and determining process improvements through

lab testing & experiments

o Design & Operation of Oil & Gas Upstream Technologies:

. Crude oil separation, crude oil distillation & desalted effluent

treatment

. Vacuum distillation units

. De Oiling Hydro Cyclones, Tilted Plate Separation Technology

. Induced Gas Flotation, Walnut Shell Oil Removal Filters

. Thermal Treatment (Evaporation and Crystallization)

o Design & Operations of Oil & Gas Downstream Technologies:

. Oil gas Hydro treating

o Design & Operations of Oil & Gas Auxiliary Technologies:

. Sulfur Recovery Units

. Cooling tower water treatment

. Boiler feed water

o Design & Operations of Oil & gas Utilities/Offsite:

. On Shore/Offshore Produced Water Treatment

. Elevated Flares, Nitrogen & Oxygen Plant, Oil Movement, Fuel Oil &

Fuel Gas Systems,

. Oil/Water Separation (API, CPI, DAF)

. Biological Treatment Solutions ( Anoxic, Aeration, MBBR & MBR)

. Bio/Oily Sludge Treatment Solutions (Clarifier, Thickener, Belt

Press & Centrifuge)

. Membrane Filtration ( RO, UF, NF)

. Filtration (Multimedia filters & Activated Carbon filters)

. Zero Liquid Discharge (ZLD) Treatment

. Design Chemical injection package

o Design & Operations of Sea Water related Technologies:

. Design Sea Water Reverse Osmosis (Desalination) plant for Power

plant

. Design Multi Effect Distillation Thermal vapor compression type

desalination units for power plant.

. Design Distillate Potabilization Unit (DPU) and Salt Chlorination

Unit

. Collect the required data for boilers from client & prepare PIDs

for boilers.

. P&ID preparation for Sea water RO plant, MED, DPU & UF as

pretreatment

. CIP & CEB chemical calculations, preparation chemical package

sizing calculations and PIDs.

o Design & Operation of Waste to Energy related technologies like

Anaerobic Digestion (Natural Bio Gas based Duel Fuel Burners)

. Anaerobic Digestion System (Waste to Energy)

NOTABLE ACHIEVEMENTS ACROSS THE TENURE

. Essayed a stellar role in completing engineering design (basic, detailed

& FEED) of New Oily Wastewater Treatment Project in coordination with a

group of experienced researchers & engineers for PDVSA Refinery in

Venezuela under RPLC Deep Conversion Phase II Project (Overall project

budget $0.5B)

. Merit of handling activities like basic & detailed engineering in

process, design & operations for various Water & Wastewater EPC Projects

for overall project budgets from $10 to $80M

. Holds the distinction of managing:

o Operations & production of Fuel Ethanol of 99.97% purity for blending

in petrol by 5 to 15% which resulted in reducing overall cost of

gasoline fuel by 10%

o Production of natural bio gas and operated boilers through same

natural bio gas which resulted in reducing fuel cost for boilers up to

$0.8M/month for sugar and alcohol industry

. Successfully implemented Environmental Management System to ISO

14001:2004 in a construction company and reduced environmental impact

cost by 20 to 30%

MAJOR PROPOSALS ACCOMPLISHMENTS

. Client : Karbala Refinery Project, Iraq

o Responsible for preparation of technical proposal in order to bid and

be able to detail design for the oil/ water separation, crude

desalting, refinery unit, sour water treatment, condensate Oily water

treatment, zero liquid discharge plant, UF ( Pressure and submersible

type), salt water reverse osmosis.

o Responsible for review Technical Bid Evaluation (TBE), Work with

Proposals and Engineering Teams to value engineer and standardize the

core product portfolio.

. Client : RBSI New Refinery Project- PDVSA, Venezuela, South America

o Responsible for preparation of technical proposal in order to bid and

be able to detail design for the oil/ water separation, chemical

injection package, refinery utilities & offsite units.

. Client : New Refinery Project- Kuwait National Petroleum Cooperation

(KNPC) Kuwait

o Responsible for preparation of technical proposal in order to bid

and be able to detail design for the oil/ water separation,

chemical injection package, refinery utilities unit.

. Client : Jazan Refinery Saudi Aramco, Saudi Arabia

o Responsible for preparation of technical proposal in order to bid

and be able to detail design for the oil/ wastewater treatment (Oil

Separation Units, Biological Treatment & Sludge Treatment &

discharge units)

MAJOR PROJECTS ACCOMPLISHMENTS

. Client : Kuwait National Petroleum Cooperation (KNPC), Kuwait,

Refinery Utilities & offsite units under Clean Fuel Project

. Client : PDVSA, Venezuela, South America

New oily wastewater treatment at a petroleum refinery

. Client : Nghi Son, Vietnam

Demineralization water treatment project at a petroleum refinery

. Client : BP Trinidad & Tobago

Offshore/onshore produced water treatment at a petroleum refinery

. Client : Petrotrin Trinidad & Tobago

4 IMGD Seawater Desalination Plant for Petrotrin refinery

. Client : Water & Sewage Authority (WASA) Trinidad & Tobago

2 IMGD Thermal Seawater Desalination Plant for Drinking water

Purpose

. Client : Petrotrin Trinidad & Tobago

Refinery effluent treatment at a petroleum refinery

. Client : Magdalena, Guatemala, Central America

Natural bio gas (waste to energy plant),commissioning gas fuel

burners for boilers, H2S & CO2 removal from natural Bio gas at a

alcohol & chemical industry

. Client : Damerara Distillers Ltd (DDL), Guyana, South America

Natural bio gas (waste to energy plant), commissioning gas fuel

burners for boilers at a alcohol & chemical industry

. Client : Guyana Water Inc. Guyana South America

Iron removal water treatment plant funded by World Bank

. Client : WASCO, St. Lucia West Indies

Handled activities related to preparation of data sheets & material

requisitions, field commissioning and plant operations & maintenance

of water treatment unit funded by World Bank

. Client: Gujarat Heavy chemicals Ltd, Vapi India

Industrial Zero Liquid discharge plant

. Client: India Glycol Ltd, Kashipur India

Brackish and Seawater membrane Reverse Osmosis Plant for petrochemical

. Client: United Braveries, Meerut India

Brackish water membrane Reverse Osmosis Plant for bravery

. Client: Balrampur chinni Mills Ltd (Chemical division) Balrampur

India

Molecule Sieve Dehydration Distillation plant for fuel Ethanol

(Blending in gasoline)

ORGANISATIONAL EXPERIENCE

Since Jun'13 Kolon e Engineering Co. Ltd., Seoul, South

Korea as Sr. Process/Proposal Engineer

Role:

. Lead activities related to P&IDs, PFD, HAZOP & 3D modeling.

. Supervision team of Process engineers and other discipline engineers.

. Responsible for equipment sizing calculation, process data sheets for

mechanical equipment, PFD & PIDs as a scope of front end engineering

design (FEED) of:

o New refinery Utilities & Offsite unit for Clean Fuel Project -

Kuwait National Petroleum Cooperation (KNPC) Kuwait with Hyundai Heavy

Industries S. Korea & PMC- Foster Wheeler.

. Responsible for performing hydraulic calculations and equipment data

sheets as a scope of front end engineering design (FEED) of:

o New oily wastewater treatment at a petroleum refinery (PDVSA

Venezuela) with Hyundai Engineering & Construction S. Korea & PMC -

Toyo Engineering, Japan

o Demineralization water treatment project at a petroleum refinery (Nghi

Son Vietnam) with SK Engineering & Construction S. Korea & PMC- Foster

Wheeler Vietnam

. Developing process design proposals for Upstream/ Downstream units in Oil

& Gas Business Unit. Prepare TBE tables. Evaluate TBE documents.

. Relief valve Process sizing calculation.

. Imparting environmental training to employees as a part of ISO 14001:2004

certification process

. Designing environmental procedures as a part of ISO 14001 certification

Jul'07-Jun'13 General Earth Movers- UEM Inc., Trinidad &

Tobago as Project/Process Engineer

Role:

. Accountable for performing activities related to equipment sizing &

equipment data sheets as a scope of front end engineering design, field

commissioning & operations of:

o Offshore/onshore produced water treatment at a petroleum refinery (BP

Trinidad & Tobago) with Neal & Massy Wood Group Trinidad & Tobago

. Responsible for equipment sizing calculation, process data sheets for

mechanical equipments, PFD & PIDs as a scope of front end engineering

design (FEED) of:

o 4 IMGD (2 Trains) Sea Water Desalination for refinery and water

&Sewage authority Trinidad.

o Refinery effluent treatment at a petroleum refinery (Petrotrin

Trinidad & Tobago)

o Natural bio gas (waste to energy plant) at a alcohol & chemical

industry (Magdalena Guatemala Central America)

o Iron removal water treatment plant funded by World Bank at (Guyana

South America)

. Handled activities related to preparation of data sheets & material

requisitions, field commissioning and plant operations & maintenance of

water treatment unit funded by World Bank at (St. Lucia West Indies)

Sep'05-Jun'07 United Phosphorus Limited (Environment Group), Vadodara as

Assistant Manager - Projects

Role:

. Perform and Check calculations and design engineering using both computer-

aided and manual design techniques for water and waste water treatment

facilities.

. Responsible for equipment sizing calculation, process data sheets for

mechanical equipment, PFD & PIDs as a scope of front end engineering

design (FEED) of Zero Liquid Discharge pant for Gujarat Heavy Chemicals

Ltd at Vapi India.

. Delivered practical solutions to minimize process & environmental impacts

during operations, shutdown and start-up.

. Actively involved in evaluation committees for new environmental projects

and site investigation / inspection.

. Preparation and development of PFD, P&ID and data sheets of equipment and

instruments including sizing and specification.

. Present closer interface with other engineering firms and disciplines as

a Project/ Process engineer.

. Preparation of technical documents/letters to the venders and clients on

process engineering related.

. Develop basic & detailed engineering design proposals, process

descriptions, utilities summary, control philosophy, HAZOP manuals &

operation manuals.

. Actively involved in evaluation committees for new environmental projects

and site investigation / inspection

PREVIOUS EXPERIENCE

Sep'04-Aug'05 Rochem Separation Systems Ltd., New Delhi as

Process Engineer

Highlights:

. Significantly developed process & operating procedures/manuals for

Membrane Filtration (RO & UF) and petrochemical, oil companies (upstream)

& other chemical industries.

. Played a key role in handling activities related to basic & detailed

engineering design, site preparation, operations, etc. for reverse

osmosis unit at petrochemical (India Glycols Ltd., India) and chemical &

braveries group (United Braveries Group, India).

. Responsible for equipment sizing calculation, process data sheets for

mechanical equipment, PFD & PIDs as a scope of front end engineering

design (FEED) of reverse osmosis plant for industrial plant business.

. Develop design proposals, process descriptions and operation manuals.

. Preparation of technical documents/letters to the venders and clients on

process engineering related.

. Engage in problem solving by performing system analysis, interpreting

data and providing written recommendations to ensure customer operations

are performing at optimal levels.

. Provide process information to sales and marketing personnel or

customers.

Jul'02-Aug'04 Balrampur Chinni Mills Limited (Chemical Division) -

India, Balrampur as Chemical Engineer

Highlight:

. Oversee the Operation and maintenance of Fuel Ethanol Molecular Sieve

Dehydration (batch/ continuous distillation plant).

. Oversee the fermentation plant for Distillery and conduct lab analysis

and quality checks for Ethanol and by products of Ethanol plant.

. Preparation of technical reports, maintain plant daily log books and

production records.

. Supervise plant fitters, Operators, electrician and assist lab technician

in conducting complex experiments.

. Evaluating utility operations for Cooling towers, Water treatment, Waste

water, Boilers and Mechanical Utility Systems (Compressed Air).

TRAININGS

. Attended Environmental Training including;

o Design and Operations of Water and Wastewater Treatment Systems

o Oil Removal Techniques from Oily Wastewater

o Industrial Water Conditioning

o Shale Gas Water Treatment

o Oil & Gas Hydrofracking Wastewater Treatment

o Sea Water Sulphate Removal Membrane Packages

IT SKILLS

. Well versed with:

o AutoCAD

o Hysys Aspen and Pipesim

o MS Office, MS Project and Internet Applications

o Biowin, RO Membrane Dow Rosa & Hydranautics,Dow UF

EDUCATION

. B.E. (Chemical Engineering) from S.D College of Engineering & Technology,

Muzaffarnagar, Chaudhry Charan Singh University, Meerut in 2001

Certification Courses:

. Certificate in Plastics Engineering from Central Institute Engineering &

Technology, Lucknow in 2002 including courses like:

o Basic Use & Types of Plastics

o Manufacturer of Plastics Items through Different-2 Molding Machines

o Application of Plastics

. Certificate in Advance Waste Water Treatment through MBR Technology,

Water Xpert Spain in 2014 including courses like:

o Basic Design and Concept of Membrane Bio Reactors

o Design and Operations of Wastewater Treatment Plants through MBR

Technology

o Types of Membrane Bio Reactor Units

o Environmental Systems and Process

o Environmental Management System (EMS)

Credential Assessments:

. Credential Evaluation & Authentication Report from World Education

Services (WES) Ontario, Canada on 28th Feb'14

. Canadian equivalency - Bachelors Degree (Chemical Engineering) - 4

Years

PERSONAL DETAILS

Date of Birth: 14th February, 1981

Address: Apartment - 520, West Cylux Suseo, Gangnum - Gu

Seoul, South Korea - 135560

Languages Known: English, Spanish (Elementary), French (Basic) and

Hindi

Nationality: Indian



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