Engineer Supply Chain

Srinivas R. Pentela

*** ***** ******** ****** ( Villa Park, Illinois 60181 ( 630-***-**** (

acn8w0@r.postjobfree.com

Summary

Seeking ERP Implementation Consultant / Engineer position with

extensive experience in quality, production and design engineering

operations. A supply chain expert with knowledge of die-casting,

flush valves, medical equipment, metal containers, and LPG valves and

regulators. An analytical professional, with the ability to quickly

analyze problems, formulate solutions and implement improvements in

field supplier quality and inbound and outbound operations.

Experience

Wise Plastic technologies, Saint Charles, Illinois

QA Engineer 08/2013 -01/2015

o Quality requirements for SPC set-up, CMM, GR&R, Layout, Capability

study, DOE, APQP, analysis and special projects as need

o ERP (IQMS) SPC Import tools implementations project, business

discussions, input parameters setup, batch file macros, training

SLOAN VALVE COMPANY, Franklin Park, Illinois

Supplier Quality Assurance Engineer 4/2007-11/2012

o Supplier - Ensured quality assurance requirements for leading

manufacturer of plumbing industry and water-efficient solutions.

Utilized PPAP and APQP for new and existing tools or product for current

and new suppliers performed data analysis in Minitab.

o Followed-up on non-conformance materials (supplier supplied and in-bound

operational) through CAPA and CAR system.

o Evaluated new and existing vendors, and participated in on-site audits.

Technical assistance drawing clarifications, gages, product

applications, dimensional issues and etc.

o Assembly - worked with manufacturing, assembly, test lab engineers /

supervisors to resolve out of specifications valves and service or

customer complaints. Actively participated components dimensional

analysis and assist to line inspectors / operators.

o Logistics - Monitored daily incoming material flow and inspections

status through ERP system. Efficiently addressed and quickly solved

each problem supplier supplied product.

o Managed shipping final audit process and reports are distributed daily,

monthly. Monitored inspectors daily and weekly times (regular / over

time).

o SAP System - Created Master Inspection characteristics according to

engineering drawing specifications; configured QM master data sampling

schemes, sampling procedures, dynamic modification rules, master

inspection characteristics, inspection methods, classes and QM

procurement activity through control keys; created inspection plan in QM

module raw material, finished and semi-finished according to drawing; QM

configured materials for recurring inspection and miscellaneous

inspection types

o Generated quality notifications for non-confirming materials during

procurement of materials from raw material to finished product and both

inbound and outbound supply chain operations; created various defect

codes and task codes; assigned defect code and created new defect code,

as per business need; generated quality certificates from preferred

vendors during procurement and for finished goods during delivery;

issued product certifications, as per customer request; issued non-

conformance certifications during supply chain operations

o Prepared project plan to implement test equipment management and

calibrations process in SAP QM that awaited approval from senior

management; reviewed inspection data as received, in-process and final

audit material characteristics; generated product capability analysis in

trend charts and more statistically advanced analysis in Minitab, Excel

and SPC software

o Conducted material movement transactions in operational location to

location and at various plants, as per document request; performed

Rejected Material Authorization (RMA) process without notifications

method and necessary usage dispositions in inbound operational area

o Customer, Reports and Continuous improvement - customer complaints,

shortage claims are reviewed and made proper dispositions to satisfy

customers. Implemented detailed problem-solving techniques for inbound

and outbound operational areas; actively participated in Six Sigma, 5S,

Kaizen and Lean event team projects; prepared monthly and quarterly

reports for top management review

o Produced daily reports, such as supply chain operational scrap,

receiving material dispositions, final audit and block stock material

status; issued reports weekly, monthly to various plants and different

cost centers to improve Key Performance Indicators (KPIs) and displayed

in corporate dashboard bulletin

o Developed excellent understanding of internal audit management

configurations, batch management and stability study (product and

equipment) in supply chain operations

PERKINELMER LIFE AND ANALYTICAL SCIENCES, Downers Grove, Illinois

Quality Assurance Engineer (Supplier and Assembly) 2006-2007

o Provided quality assurance review of materials and prepared reports for

life science and analytical division providing drug discovery, genetic

screening, chemical analysis instrumentation, reagents and service for

scientific research and clinical applications.

o Audited incoming material per engineering drawing specifications;

released material, updated results records and created material master

data and inspection plans for material procurements, utilizing SAP R/3

QM module.

o Participated in non-conformance material processing, created Q2

notifications, assigned tasks and reviewed problems with suppliers for

RMA numbers CAPA issued to prevent recurring problems.

o Prepared weekly report of inventory rejection materials and open Q2

notifications; calculated monthly DPPM reports for management.

o Performed vendor audits based on performance and vendor-approval

process; diligently participated in cause and corrective action follow-

ups on daily, weekly and monthly basis.

o Consistently handled internal and external service complaints and

successfully corrected issues; worked with manufacturing engineers to

resolve product and service complaints and improve RTY.

o Actively calibrated shop floor and office employee gages, instruments,

and updated calibration system as needed. Coordinated outside gage

supplier for necessary items; collected calibrations and certificates,

as per FDA standards.

CALLEN MANUFACTURING CORPORATION, Northlake, Illinois

Quality Assurance Engineer 2003-2005

HEICK DIE CASTING CORPORATION, Chicago, Illinois

Quality and Data Assurance Analytical Engineer 1996-2003

o Ensured quality assurance requirements for precision die casting and

machining parts for automotive and electrometrical industries.

Transferred internally from Heick Die Casting Corporation to Callen

Manufacturing Corporation, keeping same responsibilities due to

corporate restructuring.

o Prepared full and partial PPAPs and PSO, and worked on new projects and

existing tools.

o Conducted capability studies and calculation of Cp, CpK, Pp and PpK

values; prepared X-bar and R, and histogram charts, using Stat Scam

software; completed metal analysis and warrant certificates; reviewed

FMEA and flow diagrams; prepared GR&R studies, as per AIAG MSA

standards.

o Performed successful calibration of precision instruments, gages and

fixtures; created and consistently updated pro-gage database; completed

troubleshooting analysis in gages; participated in creation of gage-

calibration procedures.

o Participated in programming and 100% dimensional inspection in CMM;

performed correlation studies for CMM to variable data gages and

attribute gages.

o Performed programming in electronic gage talker, collected data and

performed troubleshooting within input and out values.

o Exported data from test file to Excel by writing macros and updating

database, as per end-user requirements.

o Performed vendor and dock audits, final audits and documents review.

o Participated in active preparation of internal quality standards

(porosity and cast quality).

o Provided training to inspectors and operators, and set up personnel

quality characteristics on calibration of gages and preparation of

Internal Quality Standards. Prepared calibration procedures, as per ISO

and TS 16949.

Additional Experience

SUPREME ENGINEERING INDUSTRIES, Hyderabad, AP, India, Plant Engineer, 1990-

1996. Actively involved in entire production process, troubleshooting MIG

and MAG welding equipment and in set up and tooling to reach monthly

production targets. Performed testing and inspection methods for entire

product, from R/M to finished stage, as per approval of Chief Control of

Explosives and Bureau of Indian Standards. Participated in all aspects of

Freon and Geoz container project; designed and developed tools, dies, jigs

and fixtures project; selected machinery and equipment and prepared quality

standards by reference to DOT and CCE; ensured trial production approval by

CCE and BSI; provided training to production supervisor, setup personnel

and operators.

Technical Skills

ERP Applications:

SAP QM, PP, MM, Business Intelligence (BI3.5), APO. ? ERP - IQMS, ? ORACLE

Education

ELMHURST COLLEGE, Elmhurst, Illinois, M.S., Supply Chain Management,

2011

MARATHWADA UNIVERSITY, Aurangabad, M.S., India, B.E., Production

Engineering, 1990

Contact this candidate