Manager Maintenance

RESUME

T. V. RAVISHANKARA BHATTA

No.***, Sridevi Krupa,

M unisanjeevappa Layout,

Jaraganahalli,

JP Nagara, 6th phase,

Bangalroe 560078

Karnataka, India.

Cell phone: 91-966*******

E-mail: 1) *********@*****.***

Passport No: H8694918 Date of Expiry 23/11/2019

Qualification: Diploma in Electrical Engineering.

Institution: Board of Technical Education, Karnataka.

College: D A C G Polytechnic, Chikmagalur.

Functional Area: Aluminium Extrusion, Anodizing & Powder coating, Aluminium

foundry, Steel Melting shop, Machine installation, MS and SS Industrial fabrication,

LPG burners, Biomass gassifier etc.

Skill: Operation / D esign / Manufacturing / Planning / Production / Maintenance

/Machine Installation / Repair /Hydraulics/Pneumatics/ Procurement / ISO / TQM/ MS

Office

Total Work Experience: 33+ years

Present Location: B angalore

Date of birth: 18th July 1959.

Age: 55 year

Gender: M ale

Native place: Koppa (Tq.), Chikmagalur (Dist.)

Notice period - 1 month

Present earning: Total 75000 per month + Petrol, phone, internet, Free

Accommodation (2BHK), free food and etc.

Salary expected: Negotiable.

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Experience:

Recent job profile:

01. Name of the company: M/s. Crystal Aluminium Products Pvt Ltd .

Designation: Plant Head

Functional Area: Operation/Manufacturing/Maintenance/Installation etc.

Period from: Jan, 2014 to Nov 2014

Responsibility: Responsible for entire operation including production, Maintenance,

Installation, Purchase, Administration, HR etc.

M/s. Crystal Aluminium Products Pvt Ltd is Aluminium extr usion plant and they produce

Aluminium extruded profiles for various applications. Plant capacity is around 200 tons per

month.

Major events:

01. Procurement and installation of oil filtration unit for press hydraulic oil tank.

02. Modification of ageing oven electrical circuit to protect the product from annealing.

03. Incorporating the proper documentation and modified the system fo r Stores, Purchase,

Production, dispatch, Security & maintenance department.

04. Modification of Air quenching system for product quenching process.

Previous job profile:

02. Name of the company: M/s. Om Energy Saving Systems Pvt Ltd .

Designation: Plant head

Functional Area: Operation/Manufacturing/Marketing/Installation.

Period from: June 2009 to Jan 2014

Responsibility:

Responsible for entire operation including Production, Marketing, Installation, Service and

Administration etc.

M/s. Om Energy Saving Systems Pvt. Ltd established with 13000sqft built up area plus 13000

sqft open space and equipped with machineries like Sheet metal bending shearing machines,

Co2 and Arc Welding inverters etc. Worked for companies like, L&T, GE, Wiener Berger and

ITPL etc. Company is now capable to manufacture heavy industrial metal fabrications, LPG

burners, Gassifiers, Huge air ducts, Dampers, Structural fabrications, Custom built fabrication

items etc.

Major events:

a. Planning/Manufacturing and installation of Company steel structural shed of size 13000 sqft.

b. Installation & commissioning of Aluminium foundry for M/s. Thayekari Metals Pvt Ltd, Attibale,

Bangalore with trial production and production tune up. (Worked as plant head on contract

basis).

c. Design/Manufacturing and in stallation of 2 nos mezzanine floor at M/s. Craftsman Automation

Coimbatore.

d. Design, Manufacturing and installation of ground floor base structural at ITPL.

e. Design, Manufacturing and installation of Hot air ducting, Dryer cars with trays at M/s. Wiener

Berger brick industry Kunnigal, Bangalore.

f. Design, Manufacturing and supply of 25000 to 5 Lakh Kcal Biomass gassifier.

g. Design, Manufacturing and installation of structural for L&T airport work Bangalore.

h. Design, Manufacturing, supply & installation of Dryer c ars 8 no’s (each 1.1Mt wt.) to WBI

Kunnigal.

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03. Company name: M/s. Alufit (India) Pvt. Ltd, Bangalore.

Designation: Maintenance Manager

Functional area: Projects of a new installation.

Period from: Aug 2007 to May 2009.

Responsibility:

Responsible for the entire maintenance and projects (both Electrical and Mechanical

jobs). Project planning with complete technical requirements, identification of vendors,

purchase process, Finalization of contracts, execution of installation and commissioning

jobs. Liaisoning with government departments for sanction of Power supply, PCB

consent, NOC, from DC office, Consent from CCOE, CFC, etc. Break down analysis,

corrective and preventive actions, Spares identification, planning, procurement and

control. Identifying the need of development, new machine procurement, installation and

commissioning. Reporting to COO.

Major events:

a. Co-ordination with architect, PMC, Machine Suppliers & Contractors for Electrical, Mechanical,

Civil & Machine installation work.

b. Complete electrification work of 2500 MT extrusion plant set up along with liaisoning jobs with

Govt.

c. Complete utility pipe lines (Air, Water and LPG) design, layout drawing and monitoring of work

execution. Vendor identification, Contract finalization, Certification o f quantity billing etc.

d. Installation of LPG 15MT capacity bulk storage. Vendor identification, contract finalization,

Monitoring of work execution, certification of quantity and billing. Obtaining NOC from DC office

(including various channels).

e. Installation and commissioning of Aluminium extrusion plant, Anodizing plant, Powder coating

plant equipment (part of both electrical and mechanical jobs carried out by me).

f. Installation and commissioning of 2000KVA (33kv/415v) Transformer, 33kv receiving yard,

substation etc.

g. Installation of cooling tower and die cleaning caustic soda tanks.

h. Vender identification of ETP and STP, Finalization of contract, monitoring of work execution.

Installation and commissioning.

i. Obtaining PCB clearance for factory establishment w ith complete inputs for documentations

submit to PCB.

04. Company: M/s. Ashok Iron Works Limited, Belgaum, Karnataka.

Designation: Manager – Projects.

Functional area: Projects.

Period: from December 2006 to July 2007.

Responsibility:

Responsible for Project department of plant III. Machine installation and commissioning,

Machine development and up gradation with automation for production requirements. Reporting

to Sr. General Manager (Pant in -charge).

Major events:

a. Installation and commissioning of 25Mt ho tinger machine. Complete electrical and mechanical

jobs.

b. Design, Installation and commission of resin and hardener auto pumping and auto feeding with

measurement for sand mixer.

c. Installation and commissioning of Compax shell core machine along with design modification of

top ejector plate and hydraulic system.

d. Complete electrical wiring of 6 nos Hotinger machine robotic conveyers.

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05. Company: M/s. Alumeco India Extrusion Limited. Hyderabad, Andrapradesh.

Designation: Manager - Maintenance.

Functional area: Maintenance and Projects.

Period: From July 2006 to December 2006.

Responsibility:

Responsible for entire maintenance and project department activities like, Break down analysis,

corrective and preventive actions, Spares identification, planning, procureme nt and control.

Identifying the need of development, machine up gradation, modification, new machine

procurement, installation and commissioning. Reporting to Plant manager.

Major events:

a. Modification of burner airline and achieved saving on fuel consumpt ion.

b. Reconditioning of complete cross travel assembly of 5 Mt EOT crane.

c. Reconditioning of 900MT press hydraulic internal oil leakage problem in main manifold.

06. Company: V&R Enterprises, Mysore.

Designation: Partner (Self-employed).

Functional area: Indus trial Consultancy, Technical service & Industrial supply .

Period: From July 2005 to June 2006.

Responsibility: Marketing, Sales, Consultancy, Service and Supply.

Major events:

a. Redesign and reconditioning of honing machine of IFB, Bangalore.

b. Reconditioning of 5 no’s surface grinding machines of small machine shops in Mysore.

07. Company: M/s Bhoruka Aluminium Limited, Mysore.

Designation: Deputy Manager - Maintenance.

Functional area: Maintenance and projects.

Period: From September 1990 to June 2005.

Responsibility:

Responsible for the entire maintenance and project department activities like, Break down

analysis, corrective and preventive actions, Spares identification, planning, procurement and

control. Identifying the need of development, machine up gr adation, modification, new machine

procurement, estimation, costing, and installation and commissioning. Identifying the need of

workmen and engineers training etc. Involvement in man power planning and new recruitment.

I am responsible for energy a nd fuel Management, energy and fuel conservation. Reporting to

General Manager – Production.

Major events:

a. Analysis of Servo valve frequent failure in Extrusion press equipment and correction done with

permanent solution.

b. Analysis of cooling tower water p ump (40hp rating) motor burning due to terminals frequent

failure. Correction done with permanent solution.

c. Installation and commissioning of new 1100 MT Aluminium Extrusion plant machineries

complete both electrical and mechanical jobs.

d. Installation and commissioning of 5 MT EOT crane only electrical jobs.

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e. Installation and commissioning of 1600 KVA, 400KVA and 500KVA Transformers complete

work along with liaisoning jobs with Electrical Inspectorate.

f. Cost saving on power purchase and generation by energy ma nagement and power distribution

system modification.

g. Eliminating the frequent breakdowns on Induction billet heater billet feeding system controls by

modification of interlocking system mechanism.

h. Manufacturing of arc chutes and contacts of Homo contactor for Induction billet heater.

i. Modification of rough cutting machine electrical circuit for energy saving.

j. Complete rewiring of Extrusion press control wiring with modification of pump selection for

extrusion and achieved a gain in energy saving.

k. Permanent solution for ageing oven frequent failure of heaters. Life of the heaters increased to

more than a year and failures totally eliminated.

l. Modification of electrical control circuit and rewiring work carried out for billet cutting machine

and achieved around 3 times of the blade life.

m. Permanent solution for log heating furnace cross over pipe line failure due to high temperature

by providing additional thermocouples with extra interlocking controllers for cross over pipe.

Problem completely eliminated.

n. Reconditioning of 400 & 500 KVA Transformer winding.

o. Permanent solution for Product puller DC motor braking by providing dynamic braking.

08. Company: M/s Shimoga Steels Limited, Mysore.

Designation: Electrical Engineer.

Functional area: Maintenance and projects.

Period: from March 1981 to September 1990.

Responsibility:

During period from 1981 to 1984 I was responsible for the shift break down maintenance of

steel melting shop. During the period from 1984 to 1990 I was responsible for the entire steel

melting plant maintenance and projects (both Electrical and Mechanical) activities like, Break

down analysis, corrective and preventive actions, Spares identification, planning and control.

Identifying the need of development, machine up gradation, modification, invo lvement in new

machine procurement (estimation, costing, installation and commissioning). Reporting to works

manager – Operation.

Major events:

a. Analysis and rectification of 11KV capacitor bank breakdown independently (which was shut

down for more than 1 5days) during my training period.

b. Analysis and permanent solution for frequent failure of EOT crane current collector set by

modification of the design.

c. Installation and commissioning of 15MT Direct arc furnace along with 6000kva Transformer,

11kv VCB, Thyristor converter panel and DC drives etc. (Complete electrical cabling work).

d. Major overhauling of 6000kva, 1600kva, 5000kva etc. Transformers and major rectification jobs

for failures carried out.

e. Installation and commissioning of 5 to 30 Mt EOT cranes (7 nos) complete electrical cabling and

termination jobs.

f. An arrangement made for easiest problem solving method for Furnace supporting mechanism

(bumper) fallout of the position when roof is out.

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