Roger W. "Tod" Dalehite, Jr.

Production Supervisor & Lean Six Sigma Black Belt

**** ******** ***** ****** #***

Winston Salem, NC 27127

Cell: 828-***-****

acn7ds@r.postjobfree.com

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Summary: An experienced, reliable Production Management

professional ready to engage in continuous improvement, cost

reduction, lean & effective production leadership, safety & quality

improvement, on-time delivery, worker morale and customer

satisfaction.

Professional Experience:

Production Supervisor Summer Industries,

2013-2014

Welcome, NC

. Responsibilities to include, quality, cost, delivery, safety, morale,

payroll and employee management for a 20 member third shift

manufacturing crew.

Production Plant Manager Metal Sales Manufacturing

Corporation, 2012 - 13 Mocksville, NC

. Directly responsible for production, quality, cost, delivery, morale, and

safety of a 40 person manufacturing operation. Also responsible for

facility maintenance & continuous improvement.

. Achieved a 30% improvement in OEE through implementation of a new

tracking system. MRP to track scrap rates and inventory levels.

. Reduced coil stock inventory by $300,000

. Improved performance by utilizing lean and 5s disciplines to include

performance and quality metrics. Visual factory concepts.

. Standardized training to increase accountability.

Production Supervisor/LSSBB Magna Composites, 2010 - 2012

Newton, NC

. Lead management representative for the 90 person Heavy Truck Reaction

Injection Molding and Composite Bonding facility. Directly responsible

for all production quality, shipping & receiving functions.

. Consistently ensured timely shipment of customer orders in an environment

of rapidly changing demand and minimal lead times.

. Skillfully handled a wide variety of personnel issues, including

training, morale, discipline, hiring, terminations, & staffing

optimization.

. Worked interactively with maintenance & engineering to minimize the

impact of equipment downtime and process bottlenecks.

Production Supervisor/LSSBB Merchants Metals, 2005 - 2009

Statesville, NC

. Strong working knowledge of Wire Drawing, Plastic extrusion and Fuse

Bonding, Galvanizing, Powder Coating and Wire Weaving operations.

. Led the production & quality teams in implementing 5S and Lean culture

change.

. Set up facility-wide tracking systems for daily scrap, down-time, and

maintenance repair issues.

. Proactive in continuous improvement: Six Sigma Black Belt, DFSS, and Lean

certifications.

. Assisted the Lean Manager in the implementation of OEE.

. Active participant in moving equipment from Baltimore facility to

Statesville facility.

. Led a Six Sigma project that reduced downtime in the Weaving Department.

. Enhanced operator efficiency by developing visual metrics for all

departments.

. Improved my production team's output and quality performance to a plant-

leading level.

Production Team Leader Asmo North Carolina,

1997 - 2004

Statesville, NC

. Selected as Team Leader for new state-of-the-art Blower Motor Auto-line,

Stator Line and BMM Line.

. Led the production team to maintain 90%+ rates of operation on all three

lines.

. Started as machine operator, promoted to line keeper and then team

leader.

. Strong knowledge of machine operation, AC robot operation, laser

operation and all pertinent safety requirements.

. Implemented improvements in Endframe Department, including addition of

new AC robots and rerouting process to improve rate of operation 90

percent plus daily.

. Improved Felt line and Endframe loading systems on Endframe Auto-line.

. Updated all documentation from QS 9000 to ISO/TS 16949 for approval.

. Selected for and trained as Internal Auditor for ISO/TS 16949.

PGA Golf Professional 1987 - 1997

. Assistant & Head Golf Professional at several clubs.

International Paper Company Murfreesboro, Tn. 1983 - 1987

. Operated all Printing and Cutting Department Machinery.

. Corrugator Stacker.

. 35 and 50 inch Flexos.

. Ward and Koppers Diecutters.

. Langston Big Press.

. Jumbo Folder/Gluer, Taper, Stitcher.

. Lead Production Estimator

. Made Samples for the Design Department.

Professional Training

Six Sigma Black Belt June 2008 Aveta Business Solutions

Six Sigma Green Belt January 2008 Aveta Business

Solutions

DFSS and Lean Sigma December 2007 Aveta Business

Solutions

Six Sigma Yellow Belt June 2007 Aveta Business Solutions

Project Management April 2008 Central Piedmont Comm

College

Hazardous Waste Compliance May 2006 NCDNR

Franklin Covey Time Management August 2004 Franklin Covey

QS 9000 ISO/TS 16949 Auditor March 2004 ASMO North Carolina

SPC February 2004 Jan Roovers and

Associates

APQP and PPAP September 2003 Jan Roovers and Associates

Excel October 2002 Mitchell Community

College

Power Point August 2002 Mitchell Community

College

ISO Internal Auditor Training September 2001 ASMO North

Carolina

Team Management July 2000 ASMO North Carolina

Supervisor Training February 2000 ASMO North

Carolina

Electricity Training October 1999 ASMO North

Carolina

Trouble-shooting October 1999 ASMO North Carolina

Hydraulics and Pneumatics October 1999 ASMO North

Carolina

Education

Middle Tennessee State 1986 Professional Pilot

Birmingham Southern College 1983 Biology Major

Oakland High School 1980 High School Diploma

References Available Upon Request

acn7ds@r.postjobfree.com

Cell: 828-***-****

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