Project Engineer

RAMESH .P E-Mail: **********@*****.*** ~ Contact No.: +91

978-***-****. [pic]

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COMPETENT MANAGEMENT PROFESSIONAL

Welding Inspection / Quality Management / Project Planning & Execution

Location: India & Middle East Area

MOB: +965-********

EXECUTVE SUMMATION

> Over 5 years of cross-cultural experience in Quality Assurance & Quality

Control Functions, Welding and Project Management Oil & Gas,

Petrochemical, Chemical & Power sector.

> CSWIP LEVEL -3.1. WELDING INSPECTOR CERITIFED Certificate No: 86309

Expiry Date: 27/02/2019. Completed ASNT Level II in RT, UT, MPT & PT.

> Leveraged with skills in preparing detailed QC plans, procedures for a

required quality finished product.

> Extensive experience in managing inspection activities, qualification of

welding procedures and monitoring stage wise inspection & welding Visual

Inspection across projects.

> Well versed with conducting welder performance qualification tests and

maintaining qualification list of welders.

> Expertise in preparation & implementation of Inspection & Test Plan

(ITP), project specification procedures and method statement for

fabrication/welding/NDT procedures/hydro static test procedure/painting.

> Conversant with ASME Sec II, Sec V, Sec VIII Div. 1, Sec IX etc.

> An effective communicator with exceptional analytical and relationship

management skills.

CORE COMPETENCIES

Project Management

< Preparing Project Quality Plan and Inspection Procedure & Categorization

Plan as per project specification deliverables.

< Monitoring project activities & coordinating with various Clients to

maintain targeted schedules and implementing QMS across all projects;

preparing project procedures and ITP.

< Examining the incoming project materials against the delivery note and

review MTCs; ensuring that materials are handled and stored adequately

and ensuring that all the site activities are in accordance to the latest

revision of drawings & procedures.

Welding Inspection

< Conducting the welding procedure qualification & Welder performance

qualification tests for different kind of welds.

< Involving in the welding operations and imparting training to welders

about the processes & techniques.

< Undertaking the complete preparation & review of QAP, ITP, Final

Dimensional Inspection, WPS and monitoring NDT Operation and performance.

Testing and Documentation

< Handling the procedures on NDT and Hydro Testing; examining the test

packs and creating final documentation.

< Preparing Fit up Report, Final Dimensional Report, WPS, PQR, Weld map,

NDT Reports and Surface preparation and Painting Report.

Quality Assurance

< Maintaining quality standards for incoming/ outgoing materials, ensuring

stringent adherence to quality standards, norms & practices.

< Working in close coordination in work groups for conducting process

audits and conducting review and approval of quality plans and detailing

on quality requirements.

< Finalizing the quality plan and reviewing QC Reports like fit-up,

welding, NDT (RT, UT, PT and MPT), dimensional, painting and Hydro test.

EXPERIENCE CHRONOLOGY

July'14 - Present : M/s Power Mech Projects Ltd., Hyderabad

QA/QC PIPING

ENGINEER

Company Profile: Power Mech Projects Ltd. stands as a leader among

contemporary construction companies in India in the field of power sector,

Infrastructure and Petrochemicals. Established in the year 1999.

Project Details: Sabiya Gas Turbine Power Plant

Owner: Ministry of Energy(Electricity & Water), Kuwait.

EPC Contractor: M/s. Alghanim International, Kuwait.

Accountabilities at Project's:

. Implemented project management and disciplines in the areas of

scheduling, quality control, communication management.

. Responsible for reducing costs and improving margins through the

development of organizational capabilities. Also acting as the focal

point for customer liaison & promoting client / supplier relations.

. Maintaining customer relationship to achieve long-term retention &

satisfaction.

. Reporting project progress to a project sponsors & senior management.

. Promptly escalating any quality or integrity issues.

. Conducting of welder Qualification tests as per approved standards and

preparation of Welder Performance Qualification records as per ASME

SEC-IX as per Approved WPS of M/s. Alghanim International.

. Work allocation to the QC Engineers and close monitoring.

. Process Piping Fit-ups, Visual Welding Inspection & Piping dimensional

Inspection at shop.

. Verification of NDT requirements as per piping line class and co-

ordination with NDT sub-contractor.

. Witnessed NDT Methods i.e. UT, PT, MPT & RT Film interpretation &

Evaluation.

. Witnessing Hydro testing and Pneumatic testing to pipes

. Close Monitoring of welders at shop & site.

Jan' 14 - Till Date with M/S POWER MECH PROJECT LTD, HYDERABAD as QA/QC

PIPING Engineer

Key Highlights:

< Implemented the:

o Standardization of WPS, PQR for different Combination of Base

metal and Parent Metal.

o Standardization of all procedures (Hydro test, PWHT, Charpy

Impact Test, PMI, Pickling and passivation, NDE Procedures) Test

Method as according to ASME Code's & Standard's.

< By Pre Inspection Planning, I saved cost & Time Period for the Project.

< Ex: Identified the wrong use of Cold Forging Material instead of Hot

Forging material.

Projects Handled:

Client: Bharat Heavy Electricals Ltd.

Project: Heat Exchanger & Pressure Vessel Fabrication

Company

Role: PIPING QA/QC Engineer

Notable Accomplishments:

< Conducted a detailed review of the vendor documentation & drawings and

ensured strict adherence to the specifications, codes & standards, etc. &

preparation of ITP.

< Played a stellar role in conducting inspection of the incoming raw

material as per approved Drawing and confirmed their codes and

specification.

< Making the sample of Test specimen for welder qualification process.

< Conducting PMI (Positive Material Identification) Test for Alloy

Materials as per project and client requirement.

< Conducting Non Destructive Examination for welded materials (DPT).

< Concluded a detailed review for the MTC'S of incoming materials,

Reviewing of RT Films, electrical inspection for heater (Continuity

check, Insulation Resistance & High Voltage Test).

Others:

o Emirates National Oil Company - 331 CCP Regeneration Electric

heater with vessel.

o Technip Oceania, Australia- 325 KW Black Start Electric Heater

with Vessel.

o Daelim, Korea- 815 KW Flare Ko Drum Heater with Vessel.

o IMS, Italy- 500 KW TEG Reboiler Immersion Heater with Vessel.

Jun'09 -Dec'13 With Ribo Industries Pvt Ltd Is A Group of Cether Food Oil

Ltd, A Leading Pressure Parts

Manufactures In Trichy. As Quality Control & Inspection Engineer

Projects Handled:

Client: Bharat Heavy Electricals Ltd, Thermax Ltd, KCP Ltd,

ThyssenKrupp (I) Inds. Ltd,B W Energy.

Project: High pressure boiler Project

Period: Jun' 09 - Dec'13

Notable Accomplishments:

< Played a stellar role in ensuring quality at all stages of production and

job is done as per required ONGC specification, approved QC plan,

procedures for attaining the required quality of finished product.

< Played a stellar role in handling the inspection of raw and standard

material i.e. Plates, Pipes, Structural Shapes, etc. to ensure

conformance to codes and specification.

< Actively involved in conducting fit up inspection of joints (Bevel Angle,

Root Gap, Root Face, Alignment, Verticality, Straightness, etc.) & Visual

Inspection of Welds (weld profile, throat size, reinforcement, leg

length, defects on surface).

< Chalked out the inspection reports such as material identification

reports, fit up reports, weld visual reports, in process & final

dimension reports, NDT reports, etc.

< Completed the documentation of inspection records for submission to

clients and future reference.

< Utilized the awareness of the ASME, API, AWS code like API-RP-2A, 2B,

ASME Sec-IX, AWS D1.1, etc. for successful completion of the project.

< Maintained a close coordination with the TPI, CA, Project Execution, NDT

Team on quality related issues.

< Pivotal in Designing and generating various management information

reports.

< Instrumental in conducting Bond Visual Inspection and Mechanical

Clearance Test, Hydro Test as per P & I Diagram for each loop.

SCHOLASTICS

< B.E. (Mechanical) from DSEC, Perambalur. (Anna University) in 2009-70%

with First Division marks.

IT FORTE

< Well versed with AutoCAD, MS Word, MS Excel, MS PowerPoint, MS Project &

ERP.

PERSONAL DOSSIER

Date of Birth: 10th MAY 1986

Address: 4/200, Selliammankoil near, Mutanchetty, Namakkal-

637013.

Languages Known: English, Tamil

Passport No: J1512964

Date of Expiry: 18.10.2021

Place of Issue: Coimbatore, Tamil Nadu.

DECLARATION

I hereby declare that the above written particulars

are the best of my knowledge and belief.

Place:

Date:

RAMESH .P

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