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Engineer Quality

Location:
Texas
Posted:
February 01, 2015

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Resume:

LAWRENCE D. DAYA

Email address: ********@***.***

Cell no. 440-***-****

P ROFILE

Seeking for a Quality Manager position where my experience in Quality assurance management and

Process control engineering will be utilized to continually expand my horizon in this profession and be

part of the company’s continuous growth and business success.

B ACKGROUND

15 years is in Quality Engineering for Aerospace industry - casting nickel based alloy raw material for

various commercial and military engine application programs.

Prior to Aerospace industry, I have additional experience in Quality Assurance and Process Engineering at

chemical, polymer and textile industries for 5 years. Currently hold a degree in Bachelors of Science in

Chemical Engineering – minor in Computer Application, and black belt-six sigma training.

E XPERIENCE

QUALITY UNIT MANAGER, PCC AIRFOILS LLC SMP, Wickliffe Ohio 2012 - PRESENT

Manages new product development qualification/launch for new engine programs

Manages Quality Engineering group to assure quality plans are implemented, acceptance criteria

standards, procedures / work instructions are current per customer quality flow down of requirements

Manages root cause, corrective actions and preventive actions using various analytical problem solving

methods such as DMAIC (six sigma), 4-blocker, Apollo, 8D, FMEA and other statistical tools.

Lead for customer systems audit and supports various Quality Management Systems audit for AS9100

and ISO-9001

Provides Quality Assurance support throughout the organization for continuous process improvement

activities

Quality lead for the organization to assure customer needs, expectations are understood and satisfied

SENIOR QUALITY ENGINEER, PCC AIRFOILS LLC Minerva, Ohio 2005 - 2012

Reviewed contract agreements and flow-down of requirements from customer to assure compliance

with management process.

Reviewed First Article Inspection Report (FAI) and Metallurgical process evaluation for New Product

Development Qualification and process changes.

Coordinates root cause investigation corrective action response and preventive actions to customer

complaints and other product issues.

Audits product release as to assure product quality per customer specifications and requirements

Provides Quality assurance support to Product/Process/Manufacturing Engineers for continuous process

improvements

Trains and assists other Quality Engineers for product release, customer requirements, interpretation,

customer complaints and purchase order flow down of requirements.

QUALITY ENGINEER, PCC AIRFOILS LLC Douglas, Georgia 2001 - 2005

Assisted in process start-up of new Mexico plant and trained visual inspectors, in-process auditors and

touch-up personnel (benching operation)

Provided technical assistance to manufacturing Business unit team leaders, team

coordinators/production supervisors, inspectors and operators

Conducted corrective action investigation, non-conformance management (including customer returns),

root cause analysis and corrective action verification

Reviewed blueprints and customer specifications for quotes prior to job start-up and for changes in

production processes

Coordinated implementation of Honeywell Manufacturing Process Control (MPC)

PROCESS ENGINEER, CADY INDUSTRIES Pearson, GA 1999 - 2001

Conducted process & product audits in extrusion, weaving and printing departments

Assisted in preparation for ISO 9001 certification

Set-up time studies for productivity standards, yield generation, percent scrap on all departments

Set-up manufacturing department goals and performance for management review

SAFETY ENGINEER, CADY INDUSTRIES Pearson, GA 1999 - 2001

Documented company internal safety regulation procedures and conducted training sessions per OSHA

regulations

Set-up safety meeting and update department managers and plant manager on safety related issues.

Worked with human resources to conduct safety motivational programs

CHEMIST, OPTIMA CHEMICALS Douglas, GA 1997 - 1999

Conducted chemical tests for analysis on raw materials for in-process and final products to

ensure process specification

Issued Certificate of Analysis (COA) on all tests conducted prior to product release or delivery

Checked waste water for trace of solvents using Gas Chromatography per county ordinance

Familiar with equipments used for chemical analysis :

VARIAN 2000-S Gas Chromatograph (GC) Turbidity meter

High Power Liquid Chromatorgraph (HPLC) Brookfield Viscometer

TECHNICAL ENGINEER, RESINS INC. Mla, Phils. 1995 – 1997

Evaluated production and “in-process” research polymer products

Trained technicians relative to testing procedure for polymers

Assisted laboratory chemists for product improvement and chemical analysis

Provided technical assistance to customers

Conducted polymer tests using accelerated weatherometer, hardness tests, colorfastness, shear

resistance test, and opaqueness

E DUCATION

PROFESSIONAL CHEMICAL ENGINEER, 1995 Phil. Regulatory Board Commission

B.S. CHEMICAL ENGINEERING, 1989 - 1994 De La Salle University

Minor in Computer Application

C ERTIFICATIONS

SIX SIGMA SIXSIGMA.US

CERTIFIED PRATT & WHITNEY DQR UNITED-TECHNOLOGY CORP, Hartford CT

Designated Quality Representative (DQR)

CERTIFIED GENERAL ELECTRIC DSQR G.E.-UNITEK, Cincinnati OH

Designated Supplier Quality Representative

PROJECT MANAGEMENT Case Western University, Cleveland OH

Detailed Planning & Execution

CERTIFIED INTERNAL AUDITOR (ISO9001) PCC Airfoils LLC, Douglas GA

CERTIFIED SNECMA QUALITY REPRESENTATIVE Snecma Moteurs, Paris France

KAIZEN PROCESS PCC Airfoils LLC, Douglas GA

Root Cause Analysis – Basic Productivity Improvement Center Atlanta, GA

Greenbelt SPC

COST OF QUALITY, 2000 Productivity Improvement Center Atlanta, GA



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