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Power Plant Engineer

Location:
Europe
Posted:
January 08, 2015

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Resume:

ROHIT SINGHAL

*****@********.*** */**** Fontaine Avenue

*********@*****.*** Charlottesville (VA)

434-***-**** 22903

Summary

Experience of 5 years in numerical modelling combustion and exhaust aftertreatment components.

Experience of 2 years in experimental study of incipient soot formation and growth in a Tube Reactor (Ongoing).

Strong background in fluid dynamics, thermal science and combustion.

Highly competent in LabVIEW, ANSYS, C/C++, FORTRAN, CHEMKIN and MATLAB.

EXPECTED GRADUATION: April 2015

WORK EXPERIENCE

July 2011 – July 2013

Caterpillar (CAT) India, Engine Research Team

Associate Engineer

Model Development and Validation (Aftertreatment)

Developed a detailed 2D numerical model in Matlab and C++ to perform simulation of new technology Vanadia - SCR catalyst

with detailed chemistry and transport equation in an implicit solver .

The model was designed to simulate all flow through aftertreatment components like Diesel Oxidation Catalyst (DOC),

Selective Catalytic Reduction (SCR) and Ammonia Oxidation Catalyst (AMOx).

Developed capabilities in the model to simulate thermal, hydrothermal, phosphorous and sulfur ageing of catalysts. This helped

in saving 1000-5000 hours of catalyst testing for ageing.

Calibrated and validated the model to engine test cell data running NRTC (Non Road Transient Cycle) and other CAT machine

cycles.

Other Projects

Successfully completed the High NOx Conversion Efficiency Project where model of SCRF (a combination of DPF and SCR)

was integrated in Dynasty (Caterpillar in-house tool) and was validated with NRTC cycle. This project targeted an engine

system cost reduction of 20% relative to conventional system

Integrated a physics-based model of SCR (Matlab Simulink) as HIL (hardware-in-loop) into ECM of Caterpillar Large Engines

as a part of Emission norms of Tier 4 final technology selection.

Awarded Certificate of Appreciation by Gwenne Henricks, Vice President, PD&GT, Caterpillar Inc. for outstanding contribution

to CAT EDC India during 2012-2013.

Aug 2013 – Present

University of Virginia

Graduate Research Assistant

In situ sampling of nano-sized soot particles

Particle size distribution functions (PSDFs) and mean particle sizes of soot particles produced from a fuel -rich, premixed flat

flame (McKenna burner) were obtained by probe sampling and online analysis using a Nano Scanning Mobility Particle Sizer

(n-SMPS).

Using this technique bimodal soot particles size distributions were obtained for a size range of 3nm-100nm.

The emphasis of the work was the development of an in situ sampling technique to follow the evolution of nanoparticles formed

in flames.

Experimental study to understand the soot formation and growth in a Micro -flow Tube Reactor.

The new sampling technique is used to obtain soot PSDFs for fuel (C2-C4) pyrolysis and oxidation using n-SMPS.

The distribution of sizes of soot particles for different residence time, temperature (up to 1250K) and fuel concentration ar e

obtained.

The data obtained is used to validate soot growth model based on soot nucleation through Pyrene formation and sectional

growth.

Zero-D Fortran model of soot growth

Developed a Zero-D FORTRAN numerical model to simulate soot particles inception and subsequent coagulation and surface

growth (HACA mechanism). CHEMKIN was used to model gas phase reactions and sectional modeling was used to model

soot growth.

Jindal Steel and Power Ltd, India July 2010-June 2011

Graduate Engineer Trainee

On-job training in Turbine and Generator Maintenance Department in JPL Tamnar, a 1000 (4x250) MW power plant.

Developed detailed guidelines for trouble-shooting and understanding the Turbine Governing System as part of departmental

assignment.

University of Minho, Guimaraes, Portugal May2009 - July 2009

Summer Internship

A 1-D numerical model of a 4-stroke single cylinder Diesel engine was developed in Matlab Simulink. Different temperature and

pressure curves were obtained by varying the dimensions of cylinder, equivalence ratio, valve opening or closing time, crank angle

of fuel injection etc. A frontend for the model was also developed.

Suzuki Powertrain India Ltd May 2008 - June 2008

Summer Internship

Familiarization with the engine assembly line, the transmission assembly line and machining process of different engine compo nents

in the inline 4 cylinder diesel engine manufacturing plant. Studied the qualitative aspects of various components of the diesel engine.

IIT Guwahati Jan 2010 - April 2010

Bachelor Thesis Project

Noise and Vibration control of machineries used in silk processes. In this project visits were undertaken to a cottage silk industry

in Assam, India to study noise and vibration related problems of the machines. A number of sources of noise were identified a nd

remedial suggestions were implemented, thereby reducing noise and vibrations in the machines.

EDUCATION

Aug 2013 – Present

University of Virginia, Charlottesville, VA

Master of Science, Mechanical and Aerospace Engineering, GPA: 3.91/4.0

Aug 2006 – May 2010

Indian Institute of Technology (IIT), Guwahati, India

Bachelor of Technology, Mechanical Engineering, GPA: 7.7/10.0

Federal Scholarship for Merit and Excellence (full tuition coverage)

PUBLICATION

P Grandhi, R Singhal, P Chavannavar Dec 2013

Development of 2D Numerical Model of Flow-Through Aftertreatment Catalysts

Proceedings of the International Conference on Sustainable Innovation and Successful Product Development for a Turbulent Glob al

Market (PDMA India), ISBN: 978-***-**-****-5

LEADERSHIP

Served as single point of contact between Exhaust Aftertreatment Team, Caterpillar, Peoria and CAT EDC India for over a year.

Organized Chanakya Neeti, a case study competition, which witnessed participation from different colleges in the country including

NIT’s, BHU etc. in Techniche’08 (the techno-management fest of IITG).

Served on the post of Activity Head, MESA (student association of Mechanical Engineers in IITG) during 2008 -2009.

Student Representative, Departmental Undergraduate Program Committee (DUPC), IIT Guwahati during 2009 – 2010.

ADDITIONAL EXPERIENCE

Teaching Assistant Jan 2014 - April 2015

Aided students in single variable and multi-variable calculus. Duties included conducting help sessions and grading.

AWARDS AND RECOGNITION

Awarded Certificate of Appreciation by Vice President, PD&GT, Caterpillar Inc. for outstanding contribution to CAT EDC India

during 2012-2013.

Awarded Federal Scholarship for Merit and Excellence by Government of India for the complete period of undergraduate studies

(2006-2010).



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