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Project Manager Engineering

Location:
Georgetown, IL, 61846
Posted:
January 08, 2015

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Resume:

Bharat Bhasin

Call: 620-***-****: ******.***@*****.***

Summary

Graduate in Masters of Engineering Technology - majoring mechanical. Internationally experienced Project Manager with

4+ years of strong background in product development. Certified Associate in Solidworks Mechanical Design & FEA.

Project Management Training certification. Six Sigma Green Belt. Successful completion of Internship as Equipment

Engineer.

Education

Masters of Engineering Technology-Mechanical Aug.2013-Dec.2014

Pittsburg State University, Pittsburg, KS, USA

Serving as Graduate Teaching Assistant – Mechanics of Materials (Scholarship Awarded)

Lab Instructor for undergraduate students of Mechanical Engineering

Bachelor of Engineering, Mechanical Engineering Jun.2005-May.2009

Punjab Engineering College, India - CGPA 7.53/10

Relevant Coursework: Project Management, Engineering Design – Solid works/ProE, Quality Management, Value

Engineering, Engineering Design, Solid Mechanics, Materials, Manufacturing, Linkage Mechanism, Automotive

Experience

Equipment Engineer Intern May.2014 to Aug.2014

North American Lighting – Paris, Illinois, USA

Equipment Engineering - Headlight Assembly lines. Worked on Ford & Lincoln headlights

Activities related to equipment sourcing: RFQ Generation, Requirement Research, Vendor Management, and

Design Reviews. Completed one full assembly line setup in 3 months.

Activities related to equipment validation: Vendor Runoff, Open Issue generation. Closed 12 issues.

Activities related to equipment installation: Equipment setup, Equipment debug, Equipment open issue closure

Project Manager Jul.2009 to Aug.2013

India Yamaha Motors Pvt. Ltd. – Gr. Noida, India

Project Chief (Leader) Body Parts Design & Development – Yamaha Ray (115cc Scooter) successfully launched

in September, 2012. Preponed launch by two months

Design specification review & finalization of plastic, rubber, casting, sheet-metal and propriety parts. Extensive

usage of Yamaha CAD software. Study of constraints, material selection, assembly check in layout. Handled

almost 110 parts simultaneously leading a team of 4 engineers.

Analyzing and creating technical requirements, statistical analysis, process capability analysis, and discussion with

suppliers and optimization of the manufacturing cost in comparison to the part/product Cost. Reduction of cost in

development phase by 6%.

VA/VE ideas generation, design changes, evaluation of critical parameters, failure a nalysis and timely

implementation between development and production start phase. Handled design changes of almost 30 parts with

20% change in parameters.

Prototype parts testing & production preparation scheduling with vendors. Maintenance of project schedule for

parts development activities. Met deadlines with 94% success rate.

Project management by mold prototype, trial production activities. Root cause analysis of problems by tools like

FMEA, failure tree analysis, fishbone diagrams, Why-Why analysis etc.

Implementation of the quality business plan for achievement of Quality, Cost and Delivery. Development and

management of targets for continual improvement.

Market claim matters related to design specifications issues handling. Failure and feasibility analysis. All claims

were analyzed and countermeasure implemented in 12 weeks with inventory control.

Benchmarking of competitor’s models - reverse engineering, product quality comparison judgment, and process

cost analysis for cost saving ideas generation. Cost reduction of INR 32 million achieved.

Topmost rating in department adjudged in 2013 based on performance in year-2012 – awarded double promotion.

Mentored 4 fresh Engineers recruited into the company.

Knowledge of Japanese production principles like 5S, Kaizen, Monozukri, Kakotora etc.

TUV SUD South Asia Pvt. Ltd. Certified Quality Management System trained staff

Accomplishments

Awarded Excellence award for Teaching Assistant & 4.0 GPA – Masters in Engineering.

Yamaha Ray (115cc Scooter) Body parts - Youngest Project Chief (Manager) in the company.

Inventor of ‘Regenerative Speed-Breaker’, Patent No. : 801/DEL/2012. Designed and fabricated an innovative

mechanism to harness energy from vehicles negotiating flexible bump. Designed for 2 -wheelers to experiment.

Demonstrated lighting of a 100 watt bulb by using linkage mechanism to transmit power from wheels to a

generator.

NASA Great Moonbuggy Race 2009, Marshal Space Flight Center, Alabama, USA - Led 6-member team to

globally 10th position and Rookie Award for designing human powered lunar vehicle. Conceived l eadership skills,

powertrain design and ergonomic essence.

SAE-Mini-Baja-India 2009 – Spearheaded a 12-member team for designing and fabricating All-Terrain Vehicle

for national competition. The race was held at National Automotive Testing and R&D Infrastr ucture Project

(NATRiP), Pritampura. II-position overall, Best acceleration award. Conceived skills on body design, Chassis

design and presentation of design. Jan 2009

SAE-Mini-Baja-India 2007 – Headed the steering and suspension team. Design skills for vehicle dynamics,

suspension and steering were conceived. Designing with a pragmatic approach and fabrication skills were

conceived. IV-position overall.

Six-month Internship in Larsen & Toubro 2008 – (Mumbai, India) Responsible for designing testing fixtures in

New Product Development Department. 500 hours of experience - working on PRO-Engineer software.

Fabrication of designed fixtures. Letter of Appreciation from Head of Department

Certifications

SolidWorks Associate - Simulation CSWSA-FEA (March, 2014) C-BTGWHFTRHF

SolidWorks Associate – Mechanical Design CSWA (May, 2014) C-5CW47ADL7S

Project Management Training (December, 2013)

Six Sigma Green Belt (ongoing)

Skills

Product Design, New Product Development, CAD, APQP, PPAP, GD&T, Cost Reduction, Project M anagement, Problem-

solving, Project Scheduling, Budgeting, Report writing, Cross-cultural experience,

Extracurricular & Social Activities

National Service Scheme (NSS) - Involved in various projects under Self-Help scheme initiatives like Micro-

Financing of Rickshaw for people below poverty-line and in organizing blood donation camps.

Society of Automobile Engineering (SAE) - As an active member, led teams to participate in SAE-BAJA-INDIA

Competition-2007 and 2009 with outstanding achievements.

Hobbies include playing guitar, biking, reading thrillers, and running.



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