M.AYYAPPAN

E- mail :acgy73@r.postjobfree.com [PDO -

APPROVED SENIOR QA/QC ENGINEER]

Mobile :+91-989*******

DOOR No 51

PREMIER NAGAR

OTHAKKAL MANDAPAM

COIMBATORE-641032

TAMILNADU, INDIA

EDUCATIONAL QUALIFICATION

COURSE UNIVERSITY/BOARD YEAR MARKS

DIPLOMA IN MECHANICAL STATE BOARD OF TECHNICAL APRIL 1986 86 %

ENGINEERING EDUCATION, TAMILNADU

PROFESSIONAL QUALIFICATIONS

COURSE INSTITUTE

QMS ISO 9001-2008 - LEAD AUDITOR-IRCA UK

[Provisional] Regd : 01199244 LRQA, MUMBAI

CSWIP 3.2.2 - SENIOR WELDING INSPECTOR TWI, UK

WELDING & INSPECTION - WRI - STC 382 WRI, BHEL [2010]

BGAS - Grade 2 BGAS PAINTING INSPECTOR BGAS -CSWIP, TWI, UK

LEVEL II RADIOGRAPHIC TESTING ISNT, CHENNAI

ASNT/ISNT

LEVEL II PENETRANT TESTING ISNT, TRICHIRAPALLI

ASNT/ISNT

LEVEL II MAGNETIC PARTICLE TESTING ISNT, TRICHIRAPALLI

ASNT/ISNT

LEVEL II ULTRASONIC TESTING WENS NDT, CHENNAI

ASNT

PROFESSIONAL EXPERIENCE

TWENTY SIX YEARS [ 26 YEARS] IN QUALITY

TOTAL WORK EXPERIENCE ASSURANCE AND CONTROL, INSPECTION AS QA/QC

MANAGER, ENGINEER PROJECT QA/QC INCHARGE

IN FABRICATION,INSTALLATION OF PIPING,ERECTION OF

STATIC,ROTARY EQUIPMENTS,STORAGE TANKS AND CIVIL

WORKS and PLANT MAINTENANCE and SHUT DOWNS

OIL &GAS PLANTS, REFINERIES, CROSS COUNTRY

PIPELINE

PETRO CHEMICAL PLANTS,

FERTILIZERS,

POWER PLANTS,

CEMENT PLANT,

SUGAR PLANTS.

IN MANUFACTURING

VALVE MANUFACTURING

PRESSURE PARTS, PIPING AND HEAVY STRUCTURAL

FABRICATION

M/s Intertek Global Limited [Third party Inspection]

Abudhabi

From May 2014

to Oct' 2014

Working as Project Team Leader TPI

Spent Caustic Treatment Plant Project - M/s Takreer

PROJECTS

Responsibilities

Managing Project construction Inspection activities

Review Contract Quality Plan requirements and assure

compliance.

Ensure Preparation of Method statement, Work procedure,

QCP all contractor activities and Review of WPS

Ensure Implementation and monitoring for the contract

Method statements,QCP

Review Documentation submittal, discussion and

approval with clients

Coordination with Contractor and Ensure Welding,,NDT,

PWHT, PMI, Test pack, Hydrotest, and Painting during

Piping and Storage Tank Fabrication and Erection

activities compliance as per ITP

Supervision of Inspection carried out by discipline

Inspectors [Piping, Welding, Painting, Equipment

Erection and Civil] ensuring proper reporting.

Checking completeness of daily reports Welding,

Painting, Civil and Equipment Erection

Ensuring contractor Daily quality documents/ records

updating

Leading, assisting company Audits as per Company

Notification, to main EPC contractor, Sub vendor audit,

Inspection

Resolving Technical issues and conducting monthly

meetings

Preparation and submission monthly quality progress

report to Intertek and Company

M/s GULF PETROCHEMICAL SERVICESS & TRADING LLC [EPC]

SULTANATE OF OMAN

From Apr'

2011to Dec' 2012

Working as SENIOR QA ENGINEER

PDO Contract C31/ 184 8" DWD Pipeline Project and

PROJECTS Sadad Station Expansion Project.

PDO Contract C31/1234 16" Pipe line Project/ Station

Works and Shut down -Oil & Gas

PDO Contract C31/1192 Marmul Heater Expansion Project,

Self has been approved by Petroleum Development

Oman-PDO as a Sr QA/QC ENGINEER

Responsibilities

Implementation and Monitoring Contract Quality Plan

requirements and assure compliance.

Preparation of Method statement, Work procedure, QCP

all contract activities and Preparation of WPS

Implementation and monitoring for the contract Method

statements,QCP

Documentation submittal, discussion and approval with

clients

Coordination with PDO, NDT, Pressure vessel and Tank

Fabrication and Erection contractors

Supervision of Inspection carried out by discipline

Inspectors [Piping, Welding, Painting, Equipment

Erection and Civil] ensuring proper reporting.

Checking completeness of daily reports Welding,

Painting, Civil and Equipment Erection

Daily quality documents/ records updating

Leading, Conducting Internal Audits as per HO

Notification, Sub vendor audit, Inspection

Resolving Technical issues

Preparation and submission monthly quality progress

report to HO

M/s PUNJ LLOYD

STATE OF QATAR

From NOV'2009

to JUL'2010

Working as SENIOR LEAD ENGINEER-QA/QC -Qatar Petroleum Project

PROJECTS SGTP [ STRATEGIC GAS TRANSMISSION PROJECT] -

EPIC

Monitoring & Coordinating following QA&C and Inspection

activities thro TPI Inspectors, Interaction meets with

Customer, Third party etc

Implementation of Project Quality requirements

Ensuring preparation and reviewing all International

Vendor's WPS, NDT procedures, work method procedure,

Inspection and Test plan before submitting to approval

of customer as per specification, ASME B31.3, ASME sec

IX, V,VIII, ASTM Standards and other relevant QP.

Coordination and monitoring of PQR Tests, DT & NDT

Tests, and witnessing preparation of PQR document its

adequacy check.

Organizing for stage inspection at vendor location at

various international locations for various project

materials

Review of reports submitted by TPIs and submission to

QP

Expediting the delivery material on time, organizing on

receipt Inspection and documents.

Review of MRB submitted by Vendor and their

certificates etc

.

M/s GULF PETROCHEMICAL SERVICESS & TRADING LLC [EPC]

SULTANATE OF OMAN

From NOV'2008

to JUL'2009

Working as SENIOR QA ENGINEER

PROJECTS MARMUL & THULEILAT STATION EXPANSION PROJECT and

SHUTDOWNS-PDO

Self has been approved by Petroleum Development

Oman-PDO as QA ENGINEER

Responsibilities

Implementation and Monitoring Contract Quality Plan

requirements and assure compliance.

Preparation of Method statement, Work procedure, QCP

and WPS

Implementation and monitoring for the contract Method

statement,QCP

Documentation submittal, discussion and approval

Inspection and Coordination with PDO, NDT, Pressure

vessel and Tank Fabrication and Erection contractors

Supervision of Inspection carried out by Inspectors

ensuring proper reporting.

Checking completeness of daily reports.

Daily quality documents/records updating

Subvendor audit, Inspection

Resolving Technical issues

Preparation and submission monthly quality progress

report to HO

M/s DODSAL ENGINEERING AND CONSTRUCTION LLC, [EPC]

SULTANATE OF OMAN

From MAY'2008

to SEP'2008

Working as SENIOR QA/QC ENGINEER

PROJECTS QARN ALAM STEAM PROJECT, PDO

Self has been approved by Petroleum Development

Oman-PDO as QC Engineer- Welding and Painting

Responsibilities

Conducting pre inspection audit and meeting

Review of Vendor, sub vendor Work procedures, ITP,

Welding Procedures and submission to PDO for further

approval

Ensuring implementation approved procedures and ITP

requirements at Vendor

Inspection at Vendor premises on inspection at various

stages as per ITP

Review of stage inspection reports after Inspection

and preparation of Inspection Report and Inspection

release note as applicable.

MOHAMMAD AL MOJIL GROUP [MMG], SAUDI ARABIA

From APR' 2007 to MAR'2008

Worked as SITE QA/QC SUPERINTENDENT - MECHANICAL, PIPING AND WELDING

PROJECTS SAUDI KAYAN - K 024 UTILITY ISLAND AND FLARE

From OCT'2007]

PROPYLENE OXIDE & MONOMER ETHYL GLYCOL PLANT

PC#2 PETRO RABIGH, KINGDOM OF SAUDI ARABIA

Monitoring & Coordinating following QA&C and Inspection

activities thro Inspectors, Interaction meets with

Customer, Client, Third party etc

Implementation of Project Quality requirements

Ensuring preparation and reviewing all WPS, NDT

procedures, work methods, Inspection and Test plan

before submitting to approval of customer as per

specification, ASME B31.3, ASME sec IX, V,VIII & ASTM

Standards.

Coordination and monitoring of PQR Tests, DT & NDT

Tests, and witnessing preparation of PQR document its

adequacy check.

Welder Qualification Test.

NDT result Interpretation and evaluation for daily

production welding as per requirements.

Raw material Inspection/welding consumable and

verification of MTC, correlation with specification.

Daily production weld joints, Preheat, PWHT monitoring

and evaluation of T-T charts.

Welder performance monitoring based on NDT (RT)

results, visual inspection reports.

Final welding & NDT Documentation.

Ensuring regular review and approval from customer for

inspection reports.

LARSEN & TOUBRO LIMITED: ECC DIVISION

From

APR'1997 to MAR'2007

From DEC'1994 to JAN' 1996

Worked as ASST MANAGER - QUALITY ASSURANCE & CONTROL

ISOMERISATION PLANT, MIXED XYLENE PLANT,

PROJECTS -OFFSITE EXPANSION AT MANGLORE REFINERIES

AND PETROCHEMICALS LIMITED,

SHIPLIFT PLATFORM,INDIAN NAVY, KARWAR

KUTALAM TNEB COMBINED CYCLE POWER PLANT,TAMILNADU

PPN COMBINED CYCLE POWER PLANT, TN

THIRU AROORAN SUGAR PLANT,TN

EID PARRY SUGAR PLANT, TN

CETTINAD CEMENTS, TN

MALCO POWER PLANT,TN

NAGARJUNA FERTLIZERS & CHEMICALS, AP

SRU PLANT AT HPCL, VIZAG, AP

VIZAG - VIJAYAWADA CROSS COUNTRY PIPELINE FOR HPCL

NAPTHA CRACKER, POY PLANT AT RELIANCE,HAZIRA

RESPONSIBILITIES QUALITY MANAGEMENT SYSTEM CO ORDINATOR & MANAGEMENT

REPRESENTATIVE-PROJECT SITE

Preparation of the project quality plan in line with

Management guide lines and co-ordination with all

sections, obtaining approval and implementation.

Guiding, facilitation and orientation of QMS.

Ensure preparation and incorporation of all the Work

Methods as required by the contract and corresponding

Inspection & Test Plans and Formats.

Assist Site Management in effective implementation of

approved quality plans and QC procedures.

Employ suitable methods to measure adequacy/

effectiveness of the QMS, co-ordinate for collection of

data.

Receiving and reviewing of all reports related to

quality matters.

Coordinating for early disposal of non-conformity

reports.

Organizing and conducting Quality audits with the

co-ordination of all concerned.

Organize and conduct Management Review Meeting at

regular intervals at site and reporting to Regional,

Head office.

Training staff in QMS to meet requirements PQP.

Training QMS Internal Auditors for the various project

of the Organization as faculty and Lead Auditor.

Co ordination and facilitation with Third party

Auditors like LRQA,BV &CUSTOMER

HEAD - QUALITY ASSURANCE AND CONTROL.

Formulate Inspection & test procedures, organizing

customer approval.

Identify material sources, and conduct material tests

and ensure conformity with specifications & standards

Conduct Routine Tests on materials & workmanship as per

ITP for conformance and maintain records.

Identify, Calibrate and maintain Master List of Testing

and Measuring Equipment

Training, guiding and ensuring Field Quality Inspectors

to fulfill accepted/approved quality requirements .

Coordination with various Third party Inspection

Agencies like LRQA,BV,DNV and CUSTOMER

AUDITORS during QMS audit

Ensuring and Providing confidence to the Customer that

all the quality requirements are fulfilled as agreed.

Conducting regular meeting with product, process

associated staff to correct and prevent Non

Conformities.

Interviewing and Selection of Inspectors, QC staff.

Controlling, managing and coordinating Welding and NDT

inspectors, timely clearances.

Ensuring documentation from Raw material stage to Test

pack clearances and Hydro test, handing over to

customer.

Daily interpretation of RT Films.

AS SENIOR ENGINEER, ENGINEER, ASST ENGINEER

Working as per approved Method Statement, ITP,WPS etc,

Material identification, traceability and Correlation

with MTC/BTC,

-Raw Materials [base], Filler Materials and other

consumables.

Organizing, Witnessing of Mechanical Testing and

chemical testing wherever, MTC/BTC not available.

Organizing, witnessing PQR, WPQ test as per approved

WPS.

Verification of Joint numbering and clearance for

fabrication in the PIPING ISOMETRIC DRGS.

Ensuring calibration status of measuring instruments.

Preparation of Welding Plan based Piping Class& ISO,

Preparation of NDT plan based on PMS.

Checking and clearing Stage

inspections-fit-up,[drawing, base material, filler

material, WPS, Welder, Line,Joint traceability checks

wrt AFC drg]

Joint Design, preheat requirements, re baking of

electrodes, welder current set monitoring. Interpass

temperature monitoring.

Weld Visual Inspection.

Offering of NDT,PWH.PWHT, and interpretation of

results,

Updating and verification daily Welding Reports,

ensuring Line History Sheet regular updating.

Test pack NDT clearances, Witness Hydro test,

Coordination with client for various Inspection

activities.

Final Documentation and Submission.

SRI VENKATESWARA ENGG. CORP, COIMBATORE.

From FEB'1996 to MAR'1997

Worked as SENIOR ENGINEER - QA/QC

RESPONSIBILITIES Coordinating QA/QC activates as per approved Quality

plan of various customer & IBR inspection during

manufacturing of pressure vessels like steam drums,

package boiler, fabricated pipes and boiler water wall

tubes etc.

Formulate Inspection & test procedures, organizing

customer approval.

Identify material sources, and conduct material tests

and ensure conformity with specifications & standards

Conduct Routine Tests on materials & workmanship as per

ITP for conformance and maintain records.

Identify, Calibrate and maintain Master List of Testing

and Measuring Equipment

Training, guiding and ensuring Field Quality Inspectors

to fulfill accepted/approved quality requirements.

Coordination with various Third party Inspection

Agencies like LRQA,BV,DNV

Ensuring and Providing confidence to the Customer that

all the quality requirements are fulfilled as agreed.

Conducting regular meeting with product, process

associated staff to correct and prevent Non Conformance

of products.

Interviewing and Selection of Inspectors, QC staff.

Controlling, managing and coordinating Welding and NDT

inspectors, timely clearances.

Ensuring documentation from Raw material stage to Test

pack clearances and Hydro test, handing over to

customer.

Daily interpretation of RT Films.

Regular interaction and coordination with DCIB, CIB

office.

KSB PUMPS & VALVES LTD, COIMBATORE OCT'1993 - NOV'1994

Worked as JUNIOR ENGINEER - WELDING

RESPONSIBILITIES APPLICATIONS - Welding, Hard facing, Casting Up

gradation Internal and sub vendor]

PROCESS- SMAW, MANUAL GTAW,AUTOMATIC PULSED GTAW,MANUAL

GMAW,SEMIAUTOMATIC GMAW, OFW

MATERIALS-LCB,WCB,WC6,WC9,C5,CF8,CF8M,CF3,CF3M,

A105.A106 Gr B,P11,P22,SS304,SS304L,SS316,316L]

Preparation and seeking approval WPS as per relevant

applicable code.

Interpretation drawings and other documents.

Verification that the base materials and consumable

welding materials conform to the specifications and

approved WPS.

Verification that WPS are qualified, and welding is

performed as per applicable WPS.

Verification of the welding equipment suitability.

Witnessing PQR and WPQ tests internally, and sub

vendors.

Interpretation of NDT Results. Witnessing and

Correlating the Destructive Test results with

applicable code.

Co ordination and offering to Customer and Third party

Inspection agency.

Preparation PQR,WPQ Reports

Preparation of rework procedure and ensuring its

approval.

Regular on line verification of welders, required

parameters during progress of work.

Consultation to Engineering department for Special

material welding, establishing WPS and approval after

various study and prove out.

BEST & CROMPTON ENGG LIMITED -PL DIVISION

From

MAR'1992 to JUL'1993

Worked as WELDING ENGINEER

PROJECTS LUBE EXPANSION PROJECT, CPCL,CHENNAI

CROSS COUNTRY PIPE LINE,KG BASIN FOR ONGC,GAIL

TERRAIN WATER PIPE LINE FOR NMDC, KIRNDUL

RESPONSIBILITIES Inspection of Raw material

Preparation of WPS, Conducting PQR test & PQR

Preparation

Qualification of Welders,

Daily inspection before, during and after welding

Daily organizing for Radiography and interpretation

films

Witness hydro testing

Documentation and submission.

TAMILNADU PETROPRODUCTS LIMITED,

[JUN' 86

-MAR'92 -5years 8months]

Worked as STAFF - INSPECTION, TECHNICAL SERVICES [ Company [Client] Side ]

PROJECTS LINEAR ALKYL BENZE PROJECT and MAINTENANCE,

EXPANSION PROJECTS

RESPONSIBILITIES Inspection of Raw material

Review of WPS, Witness PQR test & Review of PQR

Qualification of Welders,

Daily inspection before, during and after welding

Daily Radiography interpretation films

Witness hydro testing, Review of documentation

Witness of other NDT methods.

Plant and Shut Down Inspection [ATA, Emergency Shut

downs]

-Pumps, Compressors, Column, Vessel, Reactors and

Boilers

Plant routine maintenance Inspection

KNOWLEDGE IN CODES & STANDARDS

. ASME

. ASTM

. AWS

. API

. ANSI

. ASM

. IBR

. BIS

. PDO, QA Specifications, QP Specs

.

KNOWLEDGE IN COMPUTER

. Operating systems - Windows 2000/Xp

. Thorough working knowledge of Office software's like Excel, Word &

Power point

DRIVING LICENCE

Indian Light Motor Vehicle - Valid till 2018

PASSPORT DETAILS

PASSPORT NUMBER: K0405596 DATE OF EXPIRY: 03.03.2023

DATE OF BIRTH : 29.05.1968

Last Salary :

5200 USD per month plus perks and benefits [Free furnished single senior

accommodation, free food, laundry, Transportation and Flexible leave cycle

4month/12 days]

Salary Expected :

Negotiable - Senior Lead Status

M.AYYAPPAN

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