injectionmolding,plastics processing

RAJESH KUMAR MAURYA

E Mail: ************@**********.*** Mobile: +91-991*******

JOB OBJECTIVE

B Tech Plastics Technology, 13 years experience & seeking assignments in Quality assurance & control, Plastics

Processing unit, Technical support, Polymer Technology & Applications with an organization of high repute .

KEY SKILLS

PPC, Production & Packaging operation in Injection Molding, Drums & Jerry Cans production with Extrusion Blow

Molding, ERP/SAP Functions, Quality Management, Cost Optimization . LED Lighting & Pen drive plastics parts

development & molding, Solar Lantern plastics molding.

Career Graph

Since July 2002 with Moser Baer India limited presently as Assistant Manager Production.

October’13 Till date Assistant Manger Production & Operation

July’11 October’13 Shift In charge Production & Operation

July’09 July’11 Senior Engineer Production planning & control

July’05 July’09 Senior Engineer Quality & customer support

July’02 July’05 Engineer Production

July’2001 to July’2002 in Production (Blow Molding) with Time Techno Plast Limited .

PROFESSIONAL SUMMARY

A competent professional with 13 years of cross cultural experience in Injection Molding & Extrusion Blow Molding

Production Operation & Maintenance.

Lead a team of (40) roll & (180) contract associates on floor as well as supporting functional Quality, Engineering, Tool

Room & Development in a shift.

Extrusion of reprocess plastic material, Raw Material Sourcing & Reuse.

In depth knowledge of both type molds precision, conventional molds with or without hot runner system, take out

robots, mould accessories etc.

Exposure to ISO, OH&SAS, TPM, Kaizen, 5S, DOE, Six Sigma, SPC & ISO, OH&SAS activities.

EMPLOYMENT PROFILE

Job Role:

Handled Injection molding production on JSW 120T& 280T electric & hydraulic, SUMITOMO 250T, 350T (Hydraulic) &

FANUC 250T Electric machine.

Large scale of Plastics Processing & testing of PC,GF PC,PC+ABS alloy, ABS, Nylon66 30% GF & Graphite

filled, PMMA, POM, GPPS, HIPS, PPCP & PPHP by utilizing (64) injection molding machine setup with all types of

accessories.

Optimized OEE through process analysis, cycle time reduction and quality improvement.

Planning of machine loading, manpower and product dispatch as per plan.

Preparing a yearly budget planning for consumables, spare parts and stationary item.

Annual Road Map Plan for production Ramp up, yield, OEE and CRDD for the all product category as per derived

market plan.

Ensuring productivity improvement by rejection reduction/ reduction of cycle time/ OEE improvements.

Preparing daily MIS reports, monthly reports for WIP and preparing final production stocks.

Quality Management

Established manufacturing quality standards (SOPs), methods, facilities policies, and procedures on the shop floor.

Coordinate with quality department for micro clearance of Finished Goods and also periodical replenishment of

reprocess material.

Implement manufacturing quality standards methods, facilities policies and procedures on the shop floor.

Preparing corrective action reports for customer, External audit and ISO audits.

Evaluating and implementing continuous improvement to minimize waste and reduce cost by using lean tools and

Kaizen.

PAST EXPERIENCE

Engineer Blow molding plant in Time Technoplast Limited Baddi from July’ 01 to July’ 02.

Job Role:

Handled production of H.D.P.E bottles and jerry cans, DRUMS from 1Ltrs to 250 Liters for packing Lubricants, Edible

Oil, Milk, fruit Juice & chemicals etc...

Responsible for the functioning of the packaging development laboratory having various packaging material testing

equipments like Drum Compression Tester, Top Load Tester, UTM, Bursting Strength Tester, Friction Tester, Induction,

Band, Leak Tester, etc.

Conducted mold and material trials and provide technical assistance for the improvement.

Accountable for:

Injection molding of CNP 75, BP 120 & BP 180 automatic machine.

Hydraulic blow molding machine BM 200, BM 50.

Planned & scheduled of available materials.

EDUCATION

B TECH Plastics Technology from Harcourt Butler Technological Institute (HBTI) Kanpur in 2001 yrs.

IT Skill:

MS Office, Computer Applications, Internet.

ERP System: 10Yrs experience in RAMCO ERP R/3 system.

SAP PP Module certification course.

PERSONAL DETAILS

Date of birth : 10th Feb’78

Language known: Hindi, English

Relocation : Any where

Expected Salary: Negotiable

I hereby affirm that the information furnished above is true according to my knowledge.

RAJESH KUMAR MAURYA

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