Manufacturing Manager

CURRICULUM VITAE

NAME: BASANTA PATTANAIK

CONTACT ADDRESS:

House No-463, Ground Floor

Sector-17(A)

Gurgaon

India

Mobile: +91-995*******

. E-mail:*******.*********@*****.***

.

CAREER OBJECTIVE:

I aim to use my academic knowledge, combined with practical experience to excel on a

personal and professional level. I am eager to work in an environment that is both

dynamic and challenging where I can use my skill sets to achieve the company’s goals

and objectives. I wish to evolve as an effective personality through progressive, sincere &

sustained effort.

EMPLOYMENT HISTORY:

(From January 2008 to till date)

Company Name: Maruti Suzuki India Limited, Gurgaon

Position : Manager

Department : Assembly engineering (New model introduction group)

(From August 2005 to January 2008)

Company Name: MAHINDRA & MAHINDRA LTD

Automotive sector

Vehicle Assembly, Zaheerabad.

Position : Assistant manager

Department : Manufacturing Engineering (Industrial Engineering)

CURRENT JOB PROFILE AT A GLANCE:

As a production planning team member, handling a complete project, beginning from Layout

conceptualization to process finalization, logistics of all the concerned materials, designing

Jigs & fixture, preparation of utilities, placement of all the work/ purchase order and finally

installation and completing the project by commissioning and payments of the supplier.

KEY RESPONSIBILITIES:

Design and build / procure necessary tooling and finishing within budgets (TPM)

Support equipment upgrades (Deprecation policy) from purchase through installation

Conduct cost/benefit analysis (Life cycle costing) for changes to processes and/or

equipment

Support EHS projects in cell

Drive Process Improvement / Cycle Reduction initiatives and drive productivity

(PFMEA)

Ensure processes contribute to a safe work environment

Identify and reduce sources to improve EWT.(Effective working time)

Identify and reduce product quality issues caused by process variation(Quality gates)

Support the quality function through integration of ISO/QC documentation and

Manufacturing methods Instructions

Lead high impact process and quality improvement projects yielding significant

reduction in defects and increased productivity in the Cell

Attend cross-functional quality sessions and track/drive root cause analysis and

corrective actions for Cell issues

Lead New Technology Initiatives (NTI) and share best practices with other locations

Utilize lean-manufacturing principles and participate in action workouts to improve

process capability, reduce overall costs and increase capacity

SPECIALIZATION:

A) TECHNICAL

• Checking of Hinkai (quality improvement) points of new model using 3d-

simulation software (Process simulation).

• Work balancing of assembly line & sub assembly areas for multi models using

Process designer.

• GA layout preparation for equipment planning using Auto-Cad.

• Equipment installation feasibility checking using Process simulation (Both static

& dynamic).

• Conducting of different phases of new model trial (Design proto, production prto,

mass production trial).

• Work measurement (Time study) using Basic MOST.

• Usage of MDAT (Menards data acquisition tool) for standard time

calculation & productivity monitoring.

• MOST implementation for existing line as well as new line set up.

B) COMMERCIAL

• Price negotiation with suppliers for equipment procurement.

• Purchase order placement, material receipt & payment to supplier at different

phases of project through ERP (Enterprise resource planning) system.

• Exposure to different Tax structure for procurement of local & imported

equipments.

PROJECTS DELIVERED & UNDERTAKEN

A) AT MARUTI SUZUKI INDIA LIMITED

• Projects in charge of New models( beginning from Layout conceptualization to

process finalization).

• Part of Digital Mock up (DMU) to provide support to R&D for better product

design (Process driven product design concept) to reduce the process cost.

• Budget planning for new model & plan quarter wise investment.

• Part of ISO team to maintain the quality standard.

• Conduct Life cycle costing of equipment.

• VA/VE for all new models.

• Members of New Technology/New initiative groups.( Project undertaken: Energy

reduction. Noise reduction, Flexibility, Environmental)

• Develop and maintain manufacturing methods and create process routings for

new Model.

• Part of DMU team to carry out the simulation checks of Equipments &

Ergonomics.

• Installation of Engine System SA facility (E.g.: Friction drive system, ASRS

(automatic storage & retrieval system with stacker crane having vertical storage).

• Capacity Planning for all new models & existing models.

• Increasing the Automation level for Productivity improvement.

• Use of quality equipment check sheet for each stage (Tech discussion, Design

approval process. Installation & commissioning).

• Strong Project Management skills through MS-Project

• Strong manufacturing process knowledge

B) AT MAHINDRA & MAHINDRA LIMITED

• Productivity improvement at Truck assembly line by 23%.

• Most implementation & line balancing of vehicle assembly line of Model-Alfa (3-

wheeler), hence productivity improvement by 40% at Zaheerabad plant.

• Eliminating of bottleneck stage in primer painting line of load carrier (Model-

Load king) in paint shop. Hence achievement of productivity improvement &

consumable cost saving by 35 rupees/vehicle at Zaheerabad plant.

• In house Design of door stoppers for 3 models in paint shop which were being

used during dip of vehicles in PT &ED booth at Zaheerabad plant. Hence

eliminating of usage of consumables (GI wire) & recurring cost saving.

FOREIGN EXPOSURE:

• Participated in Design Proto Trial for New-Wagon R at M/s Suzuki Motor

Corporation( SMC), JAPAN

• Design validation & Inspection of Tubeless Inflator Machine, at M/s SCHENCK

Rotec, Germany.

• Design validation & Inspection of Engine storage system (ASRS) at M/s

DAIFUKU, Japan.

• Design validation & Inspection of Engine Docking system (Merry go round type-

Friction drive system) at M/s DAIFUKU, Japan.

TRAINING & SEMINARS PARTICIPITATED:

• Basic MOST – 5 Days course conducted by Mr.Badve (Consultant for

MAHINDRA & MAHINDRA LTD).

• Mahindra Quality System (MQS).

• NX-5(3D-Modlling) conducted by UGS.

• Envision (in house Training), Process Designer/Process Simulation conducted by

UGS.

• Time to time management development training programs in Both Maruti Suzuki,

Mahindra & Mahindra limited.

ADDITIONAL INFORMATION:

• Participated in the design proto trial in SMC, Japan for Model “S”.

• Awareness about 7 QC tools,TPM pillars,APQP, PFMEA,MS-OFFICE,

• Core team member for EMS (Information Security System-ISO 27001).

• SCHEDULING MONITORING

Examination Discipline/ Board/ Year of %

School/college

Specialization University Passing

Mechanical Indira Gandhi institute

B.P.U.T., Rourkela 74%

B.Tech. Engineering Of Technology, Sarang 2005

TIONAL QUALIFICATIONS:

COMPUTER SKILLS:

CAD Software’s : Auto CAD 2012 for lay out design

NX5 For 3D modeling

MDAT(Menards data acquisition tool)

Process Simulation

EN-Vision

Process Designer for line balancing

Plant Simulation

Financial System: ERP (Enterprise Resource Planning)

Operating System: Microsoft application softwares like Word, excel, power point.

PERSONAL PROFILE:

Full name : Basant Pattnaik

Father’s name : Bikram Pattnaik

Date of birth : 27-May-1981

Place of birth : Rajgangpur, India

Sex : Male

Nationality : Indian

Religion : Hindu

Marital status : Married

Languages known : English, Hindi, Odia

DATE: 30.03.2014 (Basanta Pattanaik)

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