B.Eng. Electromechanical Engineering, Major in Advanced Manufacturing

Electromechanical Engineer - Advanced Manufacturing

3+ yrs E x p e r i e n c e: A u t o m o t i v e I n d u s t r y

Francisco J. Alvarez Carrillo ****.********@*****.*** mobile: +52 1-614-***-**** Mexico/EU-Citizenships

1) Professional Work Experience

Sport-Institutions: Gareka Gymnastics Academy & Spanish Gymnastics Federation, Mexico/Spain (Apr.2006 - Present)

Positions: Assistant Head Coaches – Women s Artistic Gymnastics Program & Technical International Consultant

Activities and Acquired Experience: Engineered Biomechanical Analysis, Assessment, Coaching and Application of Technical Gymnastics

Skills. International Consultant for National Teams in Spain, Canada and Mexico, clubs in Germany, Norway and USA as well.

Company: TRW Occupant Safety Systems, Chihuahua, México / MI, USA (Aug.2004 - Apr.2006)

Product: Safety Air Bag Modules Manufacturing for the Automotive Industry

Position: AME Team (Advanced Manufacturing Engineering – Team)

Activities and Acquired Experience: New production lines and its correspondent equipment acquisition, installation and approval for

several customers, such as, GM, Chrysler, Ford, VW, Mercedes, Jaguar, etc. These activities included:

Product/production line design analysis along with design engineers at TRW headquarters, MI, USA:

Coordinate project’s initial design/development stages, using SolidWorks Software.

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Daily follow-up meetings with customers, colleagues, managers and suppliers.

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Conduct Lean Manufacturing project workshops/presentations.

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Pilot testing of the production lines, which included:

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o Work with Lean Manufacturing Team to optimize production lines.

o Production capacity analysis; raw material and inventory assessments.

o Report pilot test results to plant manager and departmental managers.

Benchmarking, technology scans and internet based research to identify new applicable technology in search of potential

suppliers for the new equipment, nationwide and internationally.

Proposal review and supplier selection. Financial and budget analysis (CAPEX) of new production lines.

Communication and coordination with suppliers: design s reviews and coordinate implementation of production lines.

Communication and follow-up with customers, management staff, related departments and correspondent suppliers through

all different project stages.

Organization and completion of the final project stages:

- Equipment testing, start-up, validation run-off and final acceptance (including visits to plants/suppliers in Germany,

Canada, USA and Mexico).

- Full coordination and supervision of the product line implementation.

- Customer’s approval and acceptance agreement report.

- Delivery of the line to the customer on production floor.

Supervision and support of new production lines, related to any technical issues, after launching (commissioning):

- Managed data acquisition from final product with the Quality Department.

- Training of the production line supervisor, maintenance technicians and launch engineers.

- Provide the necessary support together with the maintenance and info systems depa rtments to production

personnel during official production and troubleshooting.

Company: Volkswagen Nutzfahrzeuge AG, Hannover, Germany (Aug.2003 - Feb.2004)

Position: Internship at the Department of Quality Assurance VWN, Powertrain -Division.

Activities: Preventive, corrective and statistical analysis of automotive components using 3D CAE/CAD Software. Customer returns

root-cause identification and proper implementation of corrective actions. Complete analysis and data acquisition reports from

customer’s previous reports.

Company: Ford Motor Company - Chihuahua Engine Plant, Chihuahua, Mexico (Jan.2003 - May.2003)

Position: Internship in the Quality/Production Departments, Machining Area “I4”.

Activities: QOS (Quality Operation System) Implementation, this included: measurements of quality tolerances within spec, data

compilation, data management and data reporting.

2) Engineering Education and Scholarships

Degree: Bachelor of Engineering, Electromechanical Engineer - Major in Advanced Manufacturing.

University: “Chihuahua Institute of Technology”, Chihuahua, Mexico (Aug.1999 - Jun.2003).

Graduated with Honors: Awarded Diploma as the Highest GPA: 96% amongst all Engineering Faculties, Generation 1999 - 2003.

Scholarships: Scholarships of excellence from Universidad de Monterrey, ITESM Campus Monterrey/Chihuahua (Instituto Tecnológico

y de Estudios Superiores de Monterrey), TELMEX Foundation, State Government.

Exchange Program: International Association for the Exchange of Students for Technical Experience (“IAESTE” 2002 - 2003).

3) Languages, Software & Technical Skills

English Business-Level: 100% fully proficient written and spoken. TOEFL Test: 587 points Paper-Based.

German: Intermediate level written and spoken.

Spanish: Native Language - 100% fully proficient written and spoken.

SolidWorks, CATIA V5, AutoCAD, GD&T Understanding, Lean Manufacturing, 6Sigma, PLC s and CNC Equipment, Office.

4) Personal Skills

High Performance Athlete: Former Competitive - International Elite Gymnast (Jul.1994 - Apr.2006)

Dynamic, proactive, responsible and self-determined to achieve objectives and results.

Abstract-conceptual thinking, strongly analytical, very detailed oriented.

Quick and independent on decision making. Problems resolution.

Know how to work in a team environment, highly motivated leadership, always willing to learn.

Excellent verbal communication and writing skills.

Multitasking capabilities, excellent response under pressure.

References and recommendation letters upon request.

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