Instrument Engineer

Muhammad Aatiq

E-mail: ****.******@*****.***

Instrument Engineer with almost 16 Years' Experience of Project Management

Cell: +82-10-218*-****

& Maintenance in Petrochemical, Fertilizers & Refinery Sectors

Address: 641-17 Deuncheon1-Dong, Gangseo-gu,Seoul[pic]

OBJECTIV To work in a congenial and competitive environment and grow as a

E proficient, innovative and committed person to contribute my

professional skills as a team member to an esteemed organization with an

ever learning and dynamic aptitude serving for Self-actualization

prestige.

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CAREER 16+ years' experience of erection, commissioning, startup, maintenance,

SUMMERY annual turnarounds, maintenance and design.

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Daelim Industrial Corporation Korea Instrument Design

Engineer August 2012 To date

Pak-American Fertilizers Ltd Pakistan Lead Instrument Team

March 2010 To July 2012

Pak-American Fertilizers Ltd Pakistan Area Engineer Ammonia

Plant March 2004 To February 2010

Pak-American Fertilizers Ltd Pakistan Area Engineer

Utilities/Power House/Bagging Jan 2003 To Feb 2004

Pak-American Fertilizers Ltd Pakistan Area Engineer Urea

Jan 2001 To Dec 2002

Pak-American Fertilizers Ltd Pakistan Analyser Engineer

PROFESSI Feb 1999 To Dec 1999

ONAL &

SOFT Pak-American Fertilizers Ltd Pakistan Apprentice Engineer

SKILLS Feb 1998 To Feb 1999

Khyber Institute of technology Peshawar Sr. Instructor

Dec 1997 To Feb 1998

Pakistan Locomotive Factory Risalpur Trainee Engineer

July 1997 To September 1997

PROFESSI

NAL

EXPERIEN

CE Interpersonal & Leadership

Planning & Organization

Follow-up & Execution

Proactive & Innovative

Time Scheduling

Multi-tasking and Reporting

Vendor Management

Team Building

Management & Budgeting

Influencing & Negotiation

Effective Communication

Risk Identification & Management

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Instrument Design Engineer Daelim Industrial Corporation South Korea:

Job Description:

Preparation of Material Requisitions for Instrument items like DCS,

SCADA, PLCs, FGS, SIS,CEMS, SWAS, MOVs, Turbine Bypass Valves, Control

Valves, Pressure Regulators, Pressure Safety Valves, Steam conditioning

valves, Level Gauges, Transmitters(Level, Flow, Pressure), Cables,

Cable trays and Junction Boxes etc.

Holding Technical Clarification Review Meetings with the vendors after

submission of quotation/bid

Issuance of Purchase Requisition.

Holding Kick off meeting with the vendor.

Inspection and Testing of purchased items

Holding FAT and SAT

Preparation of Data sheets for Instrument items

Preparation of I/O List for DCS, PLCs, SIS, FGS,SCADA etc

Review of Vendor Documents like P&ID, wiring diagram, Instrument List,

Terminal Points List, I/O List, Instrument List, Control Logic diagram,

Inspection and Test procedures, Junction Box Drawing, Electrical Load

list etc. according to Vendor Print Index Schedule for different

packages.

Preparation of Hook-up and Loop Drawing.

Coordination with sister departments for smooth and timely dispensation

of above matters.

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Instrument Engineer (Maitenance) with Agritech Ltd. Iskanderabad

(Formerly Pak-American Fertilizers) :

Job Description:

Troubleshooting & maintenance of Instruments like DCS/ESD Honeywell

TDC3000R680,PLCs, Control Valves, MOVs, Transmitters, Switches,

vibration and thrust probes.

Preparation of Data sheets, Specification of Instruments, material

requisitions, technical evaluation, purchase requisitions and selection

of instruments.

Coordination with the design and Engineering team in preparation of

Engineering documents and review the drawings and different packages.

Management of Instrument and Control Staff, engineers, supervisors and

Technicians for Maintenance issues, development in section, coordination

with other sections.

Manages the plant's maintenance, projects, and departments including

spare parts, inventory, budget, and compliance with environmental and

safety regulations.

Preparation, improvement & implementation of Preventive and Pro-Active

Maintenance of Plant Equipment as per ISO & OSHA standards to ensure

streamlined production.

Propose and initiate new projects based on "Energy Audit of instrument

facilities" leading to energy saving approach.

Development of an approach to maintenance incorporating modern

principles, programs, and strategies for personnel and equipment

improvement.

Ensure to follow permit to work system in true letter & spirit

incompliance with health and safety regulations & quality standards.

Logging & Recording of equipment maintenance history for improvements in

PM schedules.

Development of different SOP's for maintenance & emergency situation

handling.

OPEX/CAPEX budget proposals with maximum cost optimization.

Procurement and management of critical & non-critical spares.

Planning and execution of annual turn around activities with cost

optimization approach.

Sustains and improves reliability, plant operation, maintenance

schedules, inventory controls, staff training and systems documentation

as per ISO & OSHA Certifications.

HSE, First aids, Emergency Response, Fire Fighting, Permit to Work, ISO

QMS & EMS Audit and OHSA audit.

Participation in HAZOP and SIL study work shop.

Exposure in selection of new engineers.

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Project Profile at Agritech Ltd. Iskanderabad (Formerly Pak-American

Fertilizers):

Pak-American Fertilizers Ltd. (ISO-9001, 14000 and OHSAS 18001:2007

certified) was commissioned in 1998 by TOYO ENGINERING CORPORATION,

JAPAN with capacity of 650MTPD Ammonia and 1050MTPD Ammonia. The

capacity was later enhanced by 35% by Revamp in 2010.

Joined PAFL plant during erection, commissioning and start up under the

auspices of Toyo Engineering Corporation Japan. Performed installation,

commissioning, calibration, termination and loop checking of

instruments.

Erection, commissioning and startup of Boiler No.4: Led Instrument team

during erection, commissioning and startup of 30 T/h boilers. The boiler

was manufactured by HMC (Heavy Mechanical Complex).

Preparation, review and firm up of BED (Basic Engineering Design) & DED

(Detailed Engineering Design) through close coordination with Technical,

Chemical and Mechanical Teams for HPNG (High Pressure Natural Gas) Line.

The HPNG was aimed at bypassing Natural Gas Compressor. The compressor

would take Natural at 7Kgf/cm2 at suction and would provide it at 43

Kgf/cm2 at its discharge. The HPNG line would take Natural gas at

47Kgf/cm2 and deliver at controlled pressure of 43 kgf/cm2. All the

Engineering, Procurement and Construction of HPNG were done in-house.

Preparation, review and firm up of BED (Basic Engineering Design) & DED

(Detailed Engineering Design) through close coordination with Technical,

Chemical and Mechanical Teams for installation of Steam Turbines at five

crucial pumps of the plant. All the Engineering, Procurement and

Construction of HPNG were done in-house.

Commissioning of Polisher GE Fanuc PLC. Coordinated with vendor for

installation and commissioning of Water Treatment Polisher GE 90-30 PLC

with VersaMax I /Os.

Capacity Enhancement Project PACE 135: Leading role in PAFL capacity

Enhancement Project (PACE 135), the capacity has been increased to 1420

MTPD Urea. For this project, main licensing FEEP contractors are M/S

Johnson Matthey of UK for Ammonia Plant and M/S Stamicarbon of

Netherlands for Urea Plant (Urea plant previous process was TEC). Major

work in that project was composed of addition and deletion of instrument

and control system works. Checking of all base plant instruments and

control system equipment for new capacity. Purchasing of new instrument

and control equipment. Installation of three new MHI machines replacing

the old ones. Construction, commissioning and successful startup of

revamped plant.

DCS assessment for new I/Os for up gradation of current system.

Configuration of new control loops, logic building for new instruments,

configuration and installation of new FTAs and new I/O cards in CCR.

Fisher control Valves sizing and selection for new process conditions.

Procurement of new desuperheaters.

Procurement of field transmitters, vortex flow meters, orifice plates,

pressure transmitters.

BOQ of consumables and bulk material(tube & fitting, air piping &

fitting, steal conduit & fitting, cables and junction boxes etc)

Vendor documents and drawing checking and final approval on them for

manufacturing and for further submission to EPC contractor.

Technical review of P&IDs, instrument lists, instrument datasheets, loop

configuration diagrams, DCS/PLC I/O list received from EPC and FEEP

contractors.

Review of instrument requisition, installation hook-up and material to

order.

Review of isometrics by confirming all instruments, their mechanical

connection, sizes, end to end distance and straight run requirement etc.

Prepare engineering documents like Instrument master index, loop diagram

for DCS & ESD at ammonia and urea plant.

Planning of job for construction and made bid for

construction/installation activities of instruments and bulk material.

Review of job progress and cost reports regarding construction

activities and ensure the execution of jobs according to plan.

Contribute to the development of the plans, schedules and estimation of

work scope by site survey.

Ensure that all Instrument activities are carried out according to

consideration to the HSE.

Installation and testing of new Woodward 505 enhanced redundant governor

and 505 governors.

Testing and reprogramming of CCC antisurge controller for CO2

compressor.

PLCs Siemens S7 300, HIMA SIL 3 for BMS

Inspection of all received material related to I & C system.

Update all design and construction drawings related to above systems and

follow up on approvals and finalization according to pre-fixed work

scope.

Upon receiving vendors' proposals, review of the technical and

commercial proposals and provide evaluation/recommendations to project

manager to finalize purchase orders.

Liaison with PAFL project, production and procurement team, contractors

(DESCON Engineering Ltd.), subcontractors, vendors and suppliers for

streamlined execution.

Identification of issues that impede project progress and reporting to

Project Managers / Discipline Heads.

Contributing towards, maintaining and implementing both company and

client HSE Management System objectives and procedures to establish safe

working environment at site.

Ensuring that the project activities are carried out as per the industry

standard practices and in conformance with the quality management

system.

Successfully completed the erection, commissioning & startup of plant

within planned time frame.

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Project Profile at Daelim Industrial Corporation):

Carried out FAT of Centum VP DCS and Prosafe R-S ESD system at Yokogawa

Engineering Asia Singapore for Petro Rabigh II project

O MON 330 MW Oil/Gas fired Thermal Power Plant: was a member of EPC team

of the project.

THAI BIN-2 Coal fired 2x600 MW Power Plant: Looked after Steam Turbine

Generator Package (Toshiba Turbines), Chemical Dosing system, Water

Treatment System, Waste Water Treatment System, Intake Facility and

De-nox system. Procured CEMS, Level transmitters, Level Switches, Level

Gauges, Pressure Safety & Relief Valves and Pressure Regulators.

Preparation, review and firm up of BED (Basic Engineering Design) & DED

(Detailed Engineering Design) through close coordination with Technical,

Chemical and Mechanical Teams for installation of Steam Turbines at five

crucial pumps of the plant. All the Engineering, Procurement and

Construction of HPNG were done in-house.

Effluent Water Treatment Proposal: Prepared MRs for DCS, ESD, SCADA and

F&G system for Effluent Water Treatment Proposal.

Pengarang Cogeneration Plant 1220MW Proposal: Reviewed Tender Bulletins

of the said proposal. Prepared I/O list of auxiliary Bolier for the said

proposal. Prepared Level Scheme and Hook up drawings for the said

package.

Prepared Material Requisitions for DCS, SCADA, SIS and FGS system for

Effluent Water proposal.

Reviewed Invitation to Bid Document of SM200 Project. It is 200MW Coal

_Fired Power Station and now working on the same Project.

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Sr. Instructor (Electrical) at Khyber Institute of Technology Peshawar:

Job Description:

Taught Electronic subjects to students of Diploma of Associate

Engineering.

Impart practical training to students at work shop.

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Trainee Engineer (Electrical) at Pakistan Locomotives Factory Risalpur:

Job Description:

Studied parts of Locomotive like Diesel Engine, Alternator, rectifier,

DC Motor, pinion and Axel etc.

Studied Telephone Exchange of the factory.

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PROJECTS & Organization Pak-American Fertilizers Limited Iskanderabad,

VENTURES Mianwali

Title Pak-American Capacity Enhancement Project

(PACE135)

Role Project designing, costing, procurement,

planning, execution and commissioning.

Description Capacity Enhancement Project (PACE135) of Ammonia

(600MT/D To 810MT/D) and Urea (1050MT/D To 1416 MT/D).

Organization Pak-American Fertilizers Limited Iskanderabad,

Mianwali

Title Up gradation of UPS system (Both Software &

Hardware)

Role Supervision and management to accomplish up

gradation project.

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PROFESSIONAL Organization MTL Instruments, Dubail.

COURSES & Title MTL Product Training Including Intrinsic

INTERNSHIPS Safety System Design, Foundation Field Bus,GECMA, Surge and

Industrial Networks

Organization Institute of Engineering and Technology Multan

,Pakistan

Title Automation Based Training in PLC

Organization Pak-American Fertilizers Ltd.

Title HSE, Permit to Work, House Keeping, Fire

Fighting

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STANDARDS Familiar with the following Standards:

Saudi Aramco Engineering Standards

API Standards

ASME

IEC

IEEE

ISA

JGC

NEMA

EDUCATION NFPA

PIP

MSS

TOYO

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Degree Electrical Engineering with Majors in

"Telecommunication".

Level Bachelor Degree (4 Years) with A grade.

Institute University of Engineering and Technology,

Peshawar.

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AFFILIATIONS Organization Pakistan Engineering Council

Role Registered Engineer (Elect-14081)

Session Feb-1992 To Jan-1997

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Contact this candidate