Scott Goward
Grand Rapids, Mi. 49525
Home Phone 616-***-****
E-mail: acgbjt@r.postjobfree.com
SUMMARY:
Over 20 years of leadership experience in Manufacturing Operations, Safety/Environmental,
Quality Assurance, Production Scheduling, Human Resources, Shipping, Technical Services,
PM/TPM, ISO, Project Management, Lean Manufacturing/One Piece Flow and Six Sigma.
Knape and Vogt Manufacturing Company – Grand Rapids, MI
Value Stream Mgr.
Eastern Ave Facility This is a start-up facility for an acquisition/move that began in June 2013. I was
10/13 to 06/14 responsible for production of 3 existing departments that were moved from the main
plant as well as product moved from an acquired Canadian facility to Grand Rapids. The
move included 9 additional production lines across 2 shifts.
Hired and mentored 3 new Supervisors and a Continuous Improvement Specialist
Hourly staff of 100 mostly new employees
Worked with various functional areas to establish safety and quality protocols and
assembly processes.
Value Stream Mgr. Responsible for the Finishing areas encompassing Powder Coating and Electro Plating,
01/12 to 10/13 managing 5 Supervisors and 150 hourly employees across 3 shifts.
(Contract 01/12 to 05/12)
Reduction in Electro Plating downtime by 50%
Lean process improvement in Powder Coating resulting in approximately $40,000
annualized labor savings.
Nestle Waters North America – Stanwood, MI
Plant Manager
3/07 to 6/11 Responsible for all facets of the 24/7 bottling operation of 250 employees including
Operations, Safety/Health/Environmental, Quality Assurance, Technical Services and
Continuous Improvement. Dotted-line responsibility for Warehouse/Logistics,
Planning/Scheduling, Human Resources and Finance.
Sustained 6 years of zero Lost Time Injuries through consistent communication and
application of safe work practices.
Consistent achievement of high audit results from NSF and Nestle' Food Safety
Management System
ISO 14001, ISO 22000 and OHSAS 18001 Certifications
Consistently achieved customer service on-time delivery 98%+
Utilizing Six Sigma and Lean improvement processes; drove down manufacturing
costs in the areas of raw material, energy and labor for year over year savings
ranging from $500,000 to $2.8MM.
9/05 to 3/07 - Operations Manager
Responsible for the 24/7 production operation, including 2 Bulk HDPE, 7 PET bottling
lines and 4 injection molding presses. Led nine Supervisors overseeing 120 hourly
employees.
Improved plant performance from 68% to 73%.
Raised skill level of supervisor group through recruitment, hiring and strategic
placements.
Increased capacity through 2 additional high speed bottling lines and 2 injection
molding lines.
Hart & Cooley, Inc. – Holland, MI
Plant Manager
3/00 to 8/05 Responsible for all aspects of daily production involving 550 union employees over a 3-
shift operation. Furnished leadership for Operations, Inventory/Production Control,
Industrial Engineering, Plant Engineering, Technical Services, Quality Control, Human
Resources and Shipping.
Implemented Lean Manufacturing utilizing union team leaders to manage Cell
Design, Kanban and 5S.
Furnished production leadership for strategic product rationalization initiatives with
significant gross margin savings.
Reduced Finished Goods and WIP inventories by 25%.
Steady reduction in Safety Incident rate to a level of 25% less than industry average.
12/97 to 3/00 - Production Manager – Residential Products
Led the assembly, finishing and packaging of residential product line. Managed a team of
two Manufacturing Engineers, one Quality/Continuous Improvement Engineer, eight
Supervisors and approximately 250 production employees. Via a participatory approach,
led process improvements geared to maximize productivity, minimize costs and increase
capacities during steady growth years.
Implementation of “One Piece Flow” with a critical product line, which successfully
combined 3 operations, reducing lead times from days to hours and increasing
capacity on a bottleneck work center by 20%.
Reduced work-in-process inventories by 75%, saving relative inventory costs and
dramatically improving turn-around on stock-out items.
Combined operations on Mobile Home registers for annual savings of $100,000.
2/90 – 11/97 - Superintendent - Pressroom/B-vent Fabrication
Managed a metal stamping and roll forming area, as well as a metal fabrication area
producing B-vent gas chimney systems. Included 10 supervisors and 200 production
employees operating 24 hours a day. Was responsible for numerous improvements:
Led Hart & Cooley’s first Total Quality Management team, increasing productivity
on the Large Automatics by as much as 30% with minimal investment.
Reduced scrap in the B-vent production area by 33% totaling $150,000
Re-assignment of products to specific work centers, dedicating equipment by product
type and size reducing changeovers 60% to 75%.
10/88 – 1/90 - Inventory Control Manager
Responsible for 5 Controlled Stores areas, including 15 storekeepers and material
handlers, controlling $3 million in inventory. Through daily cycle counting we were able
to maintain perpetual accuracy to within 98%, eliminating the need for annual physical
inventories in these areas.
1/85 – 11/88- Production Control Coordinator
Planned and coordinated production in the residential assembly, finishing and packaging
areas.
EDUCATION
A.A.S., Industrial Technology - Grand Rapids Community College
B.B.A., Business Management - Davenport University