Manager Plant

MALAY CHANDAN DAS

Contact no: Mob-070******** & 093******** E-mail: *******@*****.*** &

*********@*****.***

Looking for Sr level position as Plant Head/Prodn Head with 23 years

experience on Sheet Metal Pressed & Heavy Fabrication activities for Earth

Moving & Automobile industries

SYNOPSIS

Over 23 years experience in Estimation-Costing, Production Planning &

Control, Product development with fixture design, Quality Assurance,

Machine & Man Management and finally controlling of entire plant activities

as a Plant Head.

CORE COMPETENCIES

Operations, Production Planning & Control:-

< Interaction with customer/vendors, Raw matl & man-machine Planning,

scheduling, preperation of detail supply plan, manufacturing trouble

shooting, smooth execution against the target, customer satisfaction

review, preperation of MIS report, data analysis & action plan for the

failure.

< Cost reduction/cost control project with all dept through new process

(manufacturing, process flow, material handling, job off-loading), cycle

time reduction, plant re-layout, selection of machine & process, tooling

and man-machine optimum utilisation techniques, rejection & rework

reduction, optimum material nesting, minimum inventory & transportation

system and ancillary development.

< Formulating budgets, administering resources and reporting of overall

plant performance on a regular basis to the Top management through MIS

reports.

< Co ordination & interaction between all departmental heads(Purchase, SCM,

Prodn, Development, Estimation-Costing, Maintenance, QA, Admin-HR,

Stores, Sales-Marketing, Finance, Despatch) to run the plant/dept

smoothly.

< Skill on handling of material or components processing activities for

sheet metal & heavy fabrication and in developing, manufacturing &

testing of jigs & fixtures.

< Planning and effecting preventive maintenance schedules of various

machineries and instruments to increase machine up time and equipment

reliability.

< Closely involved myself in ISO 9001-2008, EMS14001-2004 & Hitachi GQD

(Global Quality Diagnosis) being a internal auditor & Lead Auditor.

< Also focus on rejection, rework, field failure area, analysis & CAPA.

Estimating-Costing, Price finalisation, Product development & Fixture

design:-

< Preparation of Cost data sheet with zero based costing of a component

/product & price negotiation with customer & suppliers.

< Designing & manufacturing of jigs, fixtures reqd. for fabrication, M/C

shop, Welding shop, QA for existing & new product development.

Man Management: -

< Assessing the training needs of the various employees in co-ordination

with the various department heads in the respective departments &

coaching employees & counselling, appraising and reviewing performance,

ensuring optimum performance.

< Periodic meeting with all employees (staff & workers) for motivation,

teamwork activities, shearing new technical thoughts etc.

< Closely involve in CSR activities, motivation scheme, tech training to

staffs/workers and making a strong healthy bonding between work force &

management.

CAREER HIGHLIGHTS

1) Engineering consultancy at Dharwad, Karnataka. July'14-Till

date

(on manufacturing process, Product development, costing and fixture

design etc for fabrication components & Automobile parts)

2) Apex Auto Ltd, Dharwad, Karnataka.

(An ISO 9001 & EMS 14001 Unit of heavy fabrication & machining components

for many Earth Moving companies)

The Growth Path

Plant Head -Entire plant activities Jan'10- June'14

< Received appreciation letter from GM-Tata Hitachi-Dharwad plant for

achieving yearly supply target.

< Major customer - Tata Hitachi, BEML, LeeBoy India, Volvo, Putzmeister,

Doosan Infracore India, Atlas Copco(India) Ltd.

< Major products- Main frame, Track frame, Arm, Boom, Bucket, Counter

weight, Dozer blade, Tendem Box, Paver Main Frame, Hopper for Excavator &

road construction components like Paver Main Frame.

3) Force Motors Ltd, Pithampur, Madhya Pradesh.

(LCV & HCV (Trax, Traveller & Bus) vehicle manufacturing company)

The Growth Path

Sr. Manager QA-Body Shop & Press Shop April'09- Jan'10

4) TATA-RYERSON LTD, Chennai/Tada.

The Growth Path

Sr. Manager - Operation/Fabrication July'08-

March'09

< Major customer -Caterpillar, Chennai.

< Major products- Processing of components reqd for Main frame, Track

frame, Arm, Boom, Buckets etc.

5) Apex Auto Ltd, Dharwad, Karnataka.

(An ISO 9001 & EMS 14001 Unit of heavy fabrication & machining components

for many Earth Moving companies)

The Growth Path

Sr. Manager - Production & Development Nov'00-Dec'05

Asst. G M - Production & Development Jan'06- Feb'08

< Received appreciation letter from GM-Tata Hitachi-Dharwad plant for

achieving yearly supply target.

< Major customer - Tata Hitachi, BEML, LeeBoy India, Volvo, Putzmeister,

Doosan Infracore India, Atlas Copco(India) Ltd.

< Major products- Main frame, Track frame, Arm, Boom, Bucket, Counter

weight, Dozer blade, Tendem Box, Paver Main Frame, Hopper for Excavator &

road construction components like Paver Main Frame.

6) ENGG CONSULTANCY for JSR SHEET METAL PVT LTD, Jan'99-Oct'00

& SAMARTH ENGINEERING PVT LTD, Jamshedpur, Jharkhand.

(ISO 9001 Manufacturing unit of Sheet metal pressed & fabricated items

for Automobile components)

< Conducted engineering consultancy on manufacturing process, costing, and

fixture design.

< Major customer -Telco-Jamshedpur, Indian Railways-ICF, Chennai.

7) ACCROPOLY GLASS INDUSTRIES PVT. LTD, Jamshedpur, Jharkhand.

(An ISO 9001 Unit of Sheet metal pressed & fabricated items for

Automobile & Earth Moving components)

The Growth Path

Assistant Manager- Estimation & Planning Sep'96-Dec'97

Manager - Design & Development Jan'98-Dec'98

< Major customers- Telco, Telcon, Hindustan-Motors-Chennai & Pondicherry,

Stanford, L&T, Indian Railways-ICF, RCF and Chittaranjan Locomotive

Works.

< Conducted re-designing of operator's cabin of model H-55N (Excavator) for

Hindustan Motors of Pondicherry plant in 1998.

< Major products-Door,Panel,Bonnet,Bumper,Mud-guard,Cowl etc for Automobile

items and Operator's cabin, Fuel tank, Oil tank etc for Excavator &

Cranes components.

8) AUTO PROFILES PVT. LTD, Jamshedpur, Jharkhand.

(An ISO 9001 Manufacturing unit of Sheet metal pressed & fabricated items

for Automobile & Earth Moving components)

The Growth Path

Supervisor- Production Dec'91-Dec'94

Asst. Manager - Estimating & Costing Jan'95-Aug'96

< Major customers -Telco, Telcon, TAFE, Tata-Cummins, Hindustan Motors-Hind

motor.

< Major products-Different capacity of Diesel tank, Air filter, Silencer,

Engine case cover, Cab, Cowl, Door, Bonnet, Bumper, Cross member of

Automobile items and Frame, Bed, Canopy, Operator's cabin, Boom,

Extension boom, Bucket etc for Excavator & Cranes components.

ACADEMIA

Diploma in Mechanical Engineering from State (West Bengal) Council For

Engineering & Technical Education,Govt. Of India in the year1991.

TRAINING ATTENDED

Internal Quality Auditor Training on ISO 9001-2008 from Nathan & Nathan

Consultant Pvt Ltd in the year 2011

TRAINING ATTENDED

Welding Training on ISO 15614-from WeldIndia Consultancy (P) Ltd in the

year 2011

TRAINING ATTENDED

Lead Auditor Training Course on Quality Management System Based on ISO 9001-

2008 NIGEL BAUER & Associates in conjunction with TUV in the year 2012

PERSONAL DETAILS

Date of Birth : 9th August, 1970

Permanent Address : M C Das,

Flat No-D, Basushree Apartment,

2nd Floor, Bager More, G P Road,

Kanchrapara, Dist.- 24 Paraganas(North),

West Bengal - 743145.

Present Address : M C Das, H.No-122,

1st Main Road, 2nd Stage Layout,

Rani Chennamma Nagar, Near Snehit Shop,

Dharwad-580001,Karnataka.

E-mail- *******@*****.*** & *********@*****.***

Contact no : 070******** & 093********

Contact this candidate