Industrial Engineer with an experience of 2 Years

MANJUNATH N P

PHONE: +91-963**-***** EMAIL: *************@*****.***

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ACADEMICS

Examination Institution University/Board Score

Bachelor of Industrial Sri Jayachamarajendra College Visveswaraiah Technological CGPA:

Production and Engineering of Engineering, Mysore University, Belgaum 9.05/10

P.U.C Govt. Junior College for Boys, Department of Pre-University 78%

Nanjangud Education, Bangalore

Rotary Education Society,

S.S.L.C Karnataka Secondary Education 90.08%

Nanjangud Examination Board, Bangalore

I am currently pursuing my MBA in Operations Management at Karnataka State Open University under

distant education.

WORK EXPERIENCE

AUTOMOTIVE AXLES LTD Mysore

Engineer – Industrial Engineering Department November 2012 – present

Automotive Axles Limited is a joint venture of Kalyani group and Meritor (USA) established in 1981. Built on a 30-year

tradition of quality and service we are premier independent manufacturer of rear drive axle assemblies in the country. The

infrastructure at AAL consists of specialized high volume manufacturing lines for Axles and Brakes. AAL has ISO/TS

16949:2009 and ISO 14001:2004 certifications. AAL has developed an impressive domestic OEM clientele that includes

Ashok Leyland, Tata Motors, Asia Motor Works, Vehicle Factory-Jabalpur, BEML, Man Force Trucks Pvt. Ltd., Mahindra

Navistar, Volvo India and SML Isuzu Ltd.

Major Activities carried out are as mentioned below,

i. Work Measurement

ii. Manpower Planning

iii. Layout Design & Implementation

iv. Capacity Planning

v. Line Balancing

vi. Production study analysis

vii. Job card analysis

viii. Man Machine allocation compliance audit

ix. Evaluation of Operator performance & Productive utilization determination

x. Man Position Reduction

xi. Incentive Plan

I have been involved in many projects/activities as specified below,

Work Measurement:

Conducted Time Study and established standards for around 150 to 200 operations and signed off by

Operators & Union committee.

Projects Involved:

I. OEE – Overall Equipment Effectiveness in finding out Root causes for the failure.

II. BIQ – Built In Quality system in sustaining the defined Quality of the system.

III. Score 100 - In Cost Reduction Project in Heat Treatment (BGL Furnace) through Cycle Time Analysis – thereby

doing the Annual Net Saving of 10.1 lakhs

IV. Layout of Brakes plant – In increasing the productivity by establishing the re layout.

V. Multi machine Manning – In reducing man position by plotting Multimanning interference graph.

VI. Ring & cover weld – In increasing the productivity by 25% by implementation of 2mm weld wire replacing

1.6mm wire.

VII. Line Balancing Concept – In eliminating Bottleneck Operations & Takt time.

Key Skills:

• SAP Knowledge in creation of product routing & Production version

• AutoCAD in layout design & implementation

• 3D Modeling in AutoCAD

• Basic Knowledge of CNC Programming

• Ansys, NX6, Solid Edge

• MS word, MS Excel, MS Power point.

Video shoot & analysis of critical operations:

• ECRS (Eliminate, Combine, Reorganize & Simplify) – In analyzing critical operations.

• To check Multi machine machining feasibility.

• In analyzing Longer Setup times using ECRS method.

Department Management Information System:

• Job Card Random Audit to check for arbitrary norms

• Man Machine allocation compliance Audit

• SDLH Analysis

• PBR – Incentive calculation system in determining operator’s performance

• Daily Management Information system

• Effective Utilization of Machines against optimum capacity.

Kaizen Work:

Elimination of Unsafe practices & Unsafe conditions at the shop floor by implementing Kaizen themes

on monthly basis.

Strengths:

• Good negotiation skills with Union committee members

• Easy going, prioritize work effectively while performing multiple tasks

• Good Presentation skills

• Building Team Orientation

ACADEMIC PROJECT

• Process Optimization – AUTOLAYER NAMING of PCB layers at WUERTH ELEKTRONIK PVT LTD,

MYSORE.

The main objective of auto layer naming is to increase the productivity to 1job/hr. This project is also

aimed to reduce the time consumed during the conversion of customer given layer names to the Wuerth

standards and reducing the steps involved in the designing process. It also aims at reducing the manual method.

ACHIEVEMENTS AND EXTRA-CURRICULAR ACTIVITIES

• Won “STAR OF INDIA” award twice - the most prestigious individual award for ball badminton in India

in National level Tournaments.

• Won 54th National Level Ball Badminton Championship held at Chandigarh, Delhi in 2008-09 and runner-

up in 52nd and 53rd National Level Ball Badminton Championships held at Dhule, Maharashtra in 2006-07

and Guntur, AP in 2007-08 respectively.

• Represented VTU Belgaum Ball badminton team in the All India Inter University Championship held at

Chennai, in 2008-09 and twice at Mangalore in 2009-10 and 2011-12.

• Won the VTU Ball Badminton Zonals Tournament held at BIET, Davanagere in 2009-10.

• Presided as the Chief Guest for the Annual Day Sports Meet at Acharya Vidya Kula School, Mysore &

at Sarada Vilas Educational Institution, Mysore in 2009 & 2014 respectively.

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