Production Engineer with 11 years of experience in chemical field

R.RAJESH

Mobile: +919*********/707-***-****

Email: *************@*****.***

Seeking assignments in Process Commissioning / Production / Technical services as a key player in

challenging and creative environment with an organization of repute.

Snapshot

A result-oriented professional with over 11 years of experience in Chemical process Plants, Oil &

gas (up stream and mid stream-Tank farm)

Presently associated with Cairn India Limited, Rajasthan as PRODUCTION ENGINEER

Through contract Spectron engineers.

Experienced in planning, coordinating and execution of normal process activities.

Core Competencies

Commissioning of projects:

Providing necessary engineering guidance services for commissioning of projects.

Review of cause and Effect diagram and coordination with other departments for loop trip and

interlock checking

Preparation of punch list items and follow-up for quick closure of the same.

Responsible for the safe commissioning of unit to satisfaction of client.

Equipment Handled:

Iso container, multi phase pump, Booster &Export pump, Distillation Column, Heat Exchanger,

Scrubber, pre-reactor, Venturi system, Cyclone separator, condenser,, Glass lined Reactor, S.S

Reactor, Agitated Nutch Filter, Cartridge filter Rotary Vacuum Drier, Steam jet ejector, Spray drier,

PPPU, Sand filter, Pressure Vessels, Evaporator.

Valves Handled:

Deligue valve, choke valve, PVRV,PSV/PRV,XSV(butterfly/ball),MOV(butterfly/ball), On/Off

valve, Flow Control valve(I to P), gate valve, Globe valve, Needle valve, Angle valve, Piston valve,

Diaphragm valve, Ball Valve.

Key Highlights:

Compressor with instrument air skid.

Commissioning of all Kinds of Centrifugal, positive displacement pump.

Pig Launcher/ Receiver

Employment Profile:

Well Head Operation (Oil& Gas) 21 days ON/OFF on shore

January 2012 to till date at Cairn India Limited through Spectron Engineers.

Types of well handled

Artificial lift well, Jet pump

Water injection well (Low and Heavy Injection)

Job Profile & Responsibility

Supervise all production & Maintenance operations of Well pad.

Supervise the control room panel operations DCS/ESD(Yokogawa CENTUM3000/PROSAFE-RS).

Supervise, monitor and optimize Water injection system.

Supervise the pigging operations.

Start up for commissioning well .

Monitoring and optimizing chemical injection system.

Monitoring and maintaining annulus pressures as per the casing policy.

Monitoring &Operations of multi phase pump ( J H Bornemann).Knowledge about Drilling.

To execute permits in safe manner, co- ordinate with different department.

Authorized signatory position in PTW system.

Ensure the safe and efficient operation of Production plant and Well head.

Commissioning d Operations of Well head Progressive cavity pumps (Cameron &Weatherford).

Follow up the MPFM well testing, report generation and maintaining in Babel fish.

Well hand over to PE for the following job – Stimulation, Slick line (MPLT),Rod pull out, fishing,

Re-completion.

Well head instrumentation –IPM.

UT& GD IPM job in cellar pit.

April 2011 to December 2011 at Cairn India Limited, Gujarat as Production Engineer

Mid stream-Tank farm.

Job Profile & Responsibility:

Working as a Production Engineer (Pre- Commissioning)

Responsible for the Pre- commissioning/ commissioning of entire Crude Oil Unloading and terminal

in coordination with Various Vendors.

Preparing of pre-commissioning and commissioning manuals and procedures.

PRE- COMMISSIONING/ COMMISSIONING:

Pig Launcher/ Receiver

Cleaning tools, hydro test, swabbing, drying.

Types of Pig handled: Bi directional magnetic with brush, Uni- directional magnetic pig, HD/LD

Foam pig, batch pig.

Fuel gas system (KOD):

Hydro test of entire loop, leak test.

Hot loop Checking of Valves, Logic Checking of heater, Control valve.

Compressor & Instrument Air Skid:

As per Design philosophy: Compressor Capacity: 700m3/hr: 10 kg/cm3

Instrument air skid capacity: 880m3/hr.

Hot loop Checking of Valves.

Logic checking of heater, coolers, Control valve.

Performance guarantee test.

OPERATIONS:

Company Name: TANFAC (ADITYA BIRLA GROUP)

Company Details:

The company manufactures of Anhydrous Hydrofluoric Acid and different grades of Diluted HF which find

uses in Refrigerants, Catalyst in Refinery Process, Involved in the ISO Container &Cylinder filling, sales and

distribution of AHF for domestic and International.

Designation: Worked as a Foreman

Duration: January 2009–March 2011

Job Profile:

Responsible for operation, filling and dispatch, planning and control of AHF plant in strict compliance with

statutory requirements.

Development and deployment of key performance indicators and operating in strict compliance with the same.

Generating reports on daily and monthly production and chemical consumption.

Working with management team on plant safety issues and maintenance of plant equipments.

Responsible for the entire operation of the plant.

Proper guidance to DCS operator, make adjustments to achieve desire parameter in process plant.

Preparation of punch list and follow up for rectification before annual shutdown start up.

Maintaining the record for the future/past shutdown jobs.

Systematically perform trouble-shooting and initiate remedial action.

Carry out why – why analysis and corrective action in order to approach zero breakdown operation.

Can be able to plan and carry out shut down of the plant and the equipments, machinery.

Company Name:

Microcircuit Technology (s) pte ltd

Designation: Worked as Supervisor

Duration: December 2006 – November 2008

Company Details:

Semiconductor Solution from Substrate Design to Fabrication for Prototype and High Volume Production

Facilities of Microcircuit.

Company Name:

M.R.S Fashions w.l.l Bahrain

Designation: Worked as Operator

Duration: January 2003 – April 2005

Company Details:

RO water for boiler, Effluent Treatment plant

Company Name:

Tagros Chemicals India Limited, Cuddalore.

Manufacturer of Pesticides Intermediates.

Designation: Worked as Operator

Duration: May 2001 – Dec 2002

Company Details:

The company manufactures of Pesticides Intermediates like Alphamethrine Technical, permethrine Technical

and Deltamethrine Technical which find uses in Insecticides, Fertilizers and wood protection.

Educational Qualifications:

B.Tech - Chemical Engineering with 76.9% (First Class with Distinction) from SATHYABAMA

UNIVERSITY, Chennai in 2013-part time.

Diploma in Chemical Technology With 74.6% (First Class) from Krishnaswamy Memorial

Polytechnic in 2001.

IMIST(International Minimum Industry Safety Training) attended and qualified in 2014

Personal Details

Name : R. Rajesh

Father’s Name : K. Ramalingam

Sex : Male

Marital Status : Married

Languages : English,Tamil and Hindi

Nationality : Indian

Date of Birth : 04-04-1982

Passport Details : L1032560

Validity : May 2023

Permanent Address : M/44 TNHB, Cuddalore Port – 607003, Tamilnadu.

Contact this candidate