Engineer Engineering

J ob Experience

Engineering graduate with a total of 14 years working experience.

Ten (11) years in production operation including process engineering

and product development. Oversees and controls all production

activities within the company guidelines and requirements with the

objective of ensuring minimal material losses and acceptable yield

and maintain customer's satisfaction through excellent quality,

p roductivity and t imely delivery of the product.

Two years in Education as a College Professor and 1 year of

experience in Material Handling.

Key Aspects

• Process Engineering (Solar)

o Process and Product Development

o Material and Product Qualification

o Yield Improvement

o Customer Complaint Analysis and Improvement

• Production Operation (Solar, Semicon, Electronics)

o Production Planning (PQCDS- productivity, quality, cost,

delivery and safety)

o Material Forecasting and Computation

o Machine Performance/Efficiency Analysis and

I mprovement

o Process Yield Analysis and Improvement

o Manpower Requirement Analysis

o Manpower Training and Development Planning

o Work Procedure and Instruction (Documentation)

o Work Hazards Analysis and Elimination

• College Professor

o Training and Development

• Material Handling

o Material Forecasting, Inventory and Control

Jemabel D. Boncajes – Bachelor of Science in Chemical Engineering

P rofessional L ife

07-2013 – Present SUNPOWER MANUFACTUR I NG L I M I TED, Philippines

Senior Supervisor

Job Responsibili ties

I.

• Manufactures products (solar cells) by supervising staff;

organizing and monitoring work f low.

ESSENTIAL DUTIES AND RESPONSIBIL IT IES:

II.

• Accomplishes manufacturing staff results by communicating

job expectations; planning, monitoring, and appraising job

r esults; coaching, counseling, and disciplining employees;

i nitiating, coordinating, and enforcing systems, policies, and

p rocedures.

• Maintains work f low by monitoring steps of the process; setting

p rocessing variables; observing control points and equipment;

monitoring personnel and resources; studying methods;

i mplementing cost reductions; developing reporting procedures

and systems; facilitating corrections to malfunctions within

p rocess control points; initiating and fostering a spirit of

cooperation within and between departments.

• Completes production plan by scheduling and assigning

personnel; accomplishing work results; establishing priori ties;

monitoring progress; revising schedules; resolving problems;

r eporting results of the processing f low on shift production

summaries.

• Contributes to team effort by accomplishing related results as

needed.

ACH IEVE MENTS: T rained and certified to operate at Solar

P rinting Process

1

04-2012 – 09-2012 KOENEN ASIA Pte Ltd, Singapore

Senior Engineer

Promoted from Production Supervisor

I. Job Responsibilities:

• Review Backend process (degreasing, coating, exposure,

development and end control) operating mechanisms, test

p rocess effectiveness and ensure the systems meet operating

requirements in the short and long terms.

• Work with production personnel and department managers to

i mprove Backend operating processes.

• Plans, coordinates and performs Backend process tasks; works

w ith occasional supervision from department heads; and

oversees evaluation activities, such as process simulation and

i mprovement.

II. Main Duties:

• Provide process technical information and support to the

Operations department on a daily basis by monitoring process

efficiency, product quality and identifying process

i mprovements to ensure recoveries are achieved.

• Supporting Backend process control strategies to optimise

performance and product consistency.

Jemabel D. Boncajes – Bachelor of Science in Chemical Engineering

• Help the production supervisor managing the daily duties,

p roject workload and t raining development of the backend

operators.

• Effectively undertaking evaluation work within deadlines

a imed at process improvement and product development.

• Planning, conducting and coordinating evaluation and test

screens where required.

• Perform varied evaluation work by applying effective process

controls.

• Actively participate in the ISO certification and auditing as the

owner of the Process Specifications and Controls requirement.

• Identifying new development opportunities to achieve process or

p roduct improvements

I I I. I MPORTANT I ND IV IDUAL TASK:

• Plan of action and coordination in all the process engineering

activities

• Training of production personnel after product development

• Identify process specifications together with the Technical

M anager and t rain production team towards good quality

p roduct

• Handle the Backend Yield Improvement: Defect Analysis and

I mprovement

• Performs new material or new method evaluation

• Performed processing of new products and new specifications

set by customers.

• Provide summary report of all new methods and evaluation

conducted

• Provide monthly reports such as: Production Monthly report

and BE Monthly Defect Analysis

04-2011 – 04-2012 KOENEN ASIA Pte Ltd, Singapore

Production Supervisor

I. Job Responsibilities:

• Assist Production Manager in all the production aspects to

carryout smooth and un-inter rupted production process

1

• Perform on-job t raining of all the production operators,

t echnicians and helpers.

• Ensure all the production equipments and machineries are full

of utilization and complete the scheduled production yield

w ithin stipulated time and period.

• Train, educate and monitor the 5S requirements in the

p roduction f loor with all the necessary cleanliness and

cleanroom requirements.

• Evaluate and analyze the raw materials, chemicals used in the

p roduction process

II. Main Duties:

• Responsible in the safety and productivity of all employees

assigned to the designated shift also ensuring the security of

facilities during designated shift hours.

• Enforce and re-inforce all safety and processing procedures in

a ll the work stations also by maintaining clean and safe work

p lace in accordance with 5S protocol.

• Enable effective communications between management and

operators also to t rain new employees and coach existing

employees.

• Responsible to investigate and report all incidents such as

spills, accidents, poor performance, and attitude related issues

by employees.

• Suggest and implements cost saving ideas.

• Perform and value any related duties assigned by the superiors

or as the situation dictates

• Ensure and intimate all the operating knowledge of all

available processing equipments and processes.

• Demonstrate proven ability to motivate others to meet demands

established by the planner or scheduler.

• Prepare production review reports and submit to superiors and

management

III. Important Individual Task:

• Plan of action and coordination in all the production activities

Jemabel D. Boncajes – Bachelor of Science in Chemical Engineering

• Recruitment and t raining production operators

• Lead the entire production team towards the output and target

set by the management

• Prioritize and act according to customer specific requirements

• Implement and execute production efficiency system across all

t he production activities

• Work closely with quality management and industrial

engineering, process engineering and facilities to have better

p roduction efficiency.

• Conflict resolution, suitable solutions for disagreements with

objective solutions of people management

ACH IEVE MENTS:

Pioneer Employee of Koenen Asia Pte Ltd. Belong to the

1.

f irst five employees which set-up the company.

Able to t rain at Koenen Munich Germany from April-May

2.

2011

Possess Certification on Management of Hazardous

3.

Substances (NEA, Singapore)

Promoted from Production Supervisor to Senior

4.

E ngineer, April 2012.

10-2003 – 07-2010 IB I DEN Philippines I ncorporated, Philippines

PRODUCT ION SUPER I NTENDENT (Assistant Manager)

• Handled 9 processes, 434 subordinates (6 Senior Supervisor,

27 Supervisors, 81 Group leaders, 318 operators)

• Processes Handled: Surface Finish (Etching,Coating,Exposure,

Development) and BackEnd Process (Bump

Formation,Singulation,Os test,AOI,Flattening, O2 Plasma)

1

I. Job Responsibilities:

FULL MANAGEMENT: Productivity, Quality, Cost, Delivery,

1.

Safety

• Responsible for overall production activities of the company

• Plan and coordinate production lines and ensure timely delivery

of finished goods

• Monitor and evaluate production activities to achieve highest

work efficiency

• Lead and motivate high performance work teams

• Prepare production reports to management(daily, weekly,

monthly and quarterly reports)

• Improve the cycle t ime and efficiency using the lean

manufacturing approach

• Analyze product information and equipment condition, propose

counter-measures where applicable

• Monitor and optimize operation cost and work with relevant

departments for cost efficiency activities

• Work closely with process engineer, equipment engineer, QA

engineer to identify causes of low yield through systematic

approach

• Investigate quality issues of the production as well feedback

f rom the customers and perform corrective action

• Provide full support in new product development team in the

i ntegration of new products to production.

• Monitor production safety practices and compliance

• Ensure adherence to overall hygiene and work safety according

t o SOP.

• Lead production team in active participation in EHS activities.

TPM (TOTAL PRODUCTIVE MA I NTENANCE: equivalent to

2.

Lean Manufacturing) FUNCTIONS:

• Drive the TPM implementation in process handled by

reviewing the company's manufacturing activities and

p rovides recommendations to reduce tooling cost and

i mprove setup times, material f lows and cycle t imes.

Jemabel D. Boncajes – Bachelor of Science in Chemical Engineering

• Analyzes manufacturing data and process information,

monitors surroundings or materials, makes decisions and

solves complex problems.

• Apply math expertise and the ability to manage t ime and

resources appropriately.

• Lead and educate the team members to achieve effectiveness by

applying TPM processing techniques

• Work with various departments to analyze and

s treamlines processes for maximum efficiency

• Build continuous improvement through proven

methodology

• Provide one-on-one project review and mentoring in

application on TPM techniques, methodologies and tools

• Create and evaluate balanced scorecards, use of statistical

control charts and evaluating process standards.

• Provide Kaizen (Big project) annually for the TPM Annual

Convention.

• Provide Monthly TPM reports and present i t to the Top

M anagement

PROCESS PLANN ING,INVENTORY AND CONTROL:

3.

• Plan and prepare material purchase request

• Responsible for controlling inventory of material, WIP and

f inished goods

• Responsible for inventory management system and monitoring

system

• Analyse production specifications and plant capacity data and

performs calculations to determine manufacturing processes,

t ools and manpower requirements

• Work closely with purchasing and warehouse personnel to

ensure prompt delivery of incoming materials

• Expedite operations to meet deadlines and revise schedule to

adapt to any unforeseen circumstances

1

I M PORTANT I N D I V I DUAL TASK:

• Lead the Production Team in achieving Process KPI’s and

contr ibute to the over-all Company’s KPI’s

• Lead the Production Team during all company audits

(Customer Audits, ISO 9001 audits, ISO 14001 Audits, OHSAS

audits)

• Member of the company’s Internal Auditing Body.

ACH IEVE MENTS:

Promoted as Production Superintendent (year 2008)

1.

Promoted as Production Senior Supervisor (year 2006)

2.

Won bronze medal in the 2006 Ibiden Phils. TP M

3.

CONVENT ION under the OEE efficiency entry: OPEN

S HORT TEST MACH I NE OEE I M PROVEMENT

Finalist in the 2007 Ibiden Phils TP M convention under

4.

t he Quality Improvement entry: SINGULAT ION OOS(out-

of-specification) EL I M I NAT ION

Finalist in the 2008 Ibiden Phils. TP M convention under

5.

t he Autonomous maintenance entry: SINGULAT ION

P ROCESS M I NOR ERROR EL I M I NAT ION

Vice-chai rman of TP M-T raining and Development Pillar

6.

of the company (2007-2009)

Certified Autonomous Maintenance Pillar Auditor (2008)

7.

Education

06-2003 – 10-2003 Batangas State University, Philippines

COLLEGE I NSTRUCTOR

Job Responsibilities:

• Conduct of lessons for the below subjects:

o General Engineering Subjects: Chemistry, Calculus,

A lgebra, Tr igonometry

Jemabel D. Boncajes – Bachelor of Science in Chemical Engineering

o Engineering Major Subjects: Physical Chemistry,

A nalytical Chemistry, Feasibility Study

• Setting and marking of assignments and examination scripts

• Planning, reviewing and making of cur riculum

• Monitoring of students’ progress

ACH IEVE MENTS:

A ttained 24units of Master in engineering program

Professional L ife

05-2000 – 10-2000 SARALEE Philippines I ncorporated, Philippines

MATER IAL EXPED I TER

Job Responsibilities:

• Accurately report actual cutting consumption & production

output w/c will enable management to evaluate performance

• Responsible in all documents, materials &supplies required by

p roduction group w/c are provided on t ime & of the r ight quality

• Supervise the production group regarding miscellaneous

shipment order of the sub cons of the company

04-1999 – 05-1999 United Coconut Chemical Corporation, Philippines

Production Engineer, On-the-Job-T raining

Job Responsibilities:

• Assist production supervisors in monitoring the processing of

t he plant. Which includes daily output monitoring and product

analysis

Personal Skil ls

1

• Knowledge in M icrosoft office (Word, Excel, PowerPoint,

Outlook)

• Experienced in SAP as end-user and SAM System, DMAIC

• ISO 9001

• ISO 14001

• OHSAS 18001

• FMEA- Failure Mode and Effect Analysis

• SPC – Statistical Process Control

• Quality Management Phase I to I I I

• Certified TPM Pillar Auditor

Job T r a in ings

• Planning and Organizing (2007) – Ibiden Phils. Inc

• 7 Habits of Leadership (2007) - Ibiden Phils. Inc

• Plant Maintenance Phase I to I I I (2006) - Ibiden Phils. Inc

• Coaching and Mentoring (2007) - Ibiden Phils. Inc

• Delegation (2007) - Ibiden Phils. Inc

• Machine Over-all Efficiency (2005) - Ibiden Phils. Inc

• Quality Management Phase I to I I I (2006)- Ibiden Phils. Inc

• Environmental Aspects and Impacts (2005) - Ibiden Phils. Inc

• Packaging design and Labeling (2003) – BSU, Phils

• Management of Hazardous Chemical Substances (2012)- SIE,

Singapore

• Solar Screen Making (2011)- Munich German

Philippines, Jemabel D. Boncajes

Jemabel D. Boncajes – Bachelor of Science in Chemical Engineering

Feb 11th 2014

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