Maintenance Project

IRFAN KHAN

Contact: 097********(MOB)/ 083********(CUG)/ E-Mail:

************@*******.***/ *********@**************.***

OBJECTIVE

Seeking managerial assignments in Operations & Maintenance or Project in

Cement/Power/Steel, Continuous Production & Manufacturing Industries, and

Preferably Anywhere in India or Gulf Countries.

SUMMARY

. An astute professional with over 4.5 years of experience in Maintenance &

Operations, Green Field Project Execution/ Design/ Plant Reengineering,

Planning, Installation & Commissioning and Troubleshooting of all

utilities

. Expertise in maintaining inventory of material, drawing approval of third

party, planning plant engineering, etc.

. Proficiency in managing operations and maintenance of various equipment

for reducing downtime and enhancing operational effectiveness of

equipment

. Adept in managing erection & commissioning activities involving resource

planning, in-process inspection, team building and co-ordination with

internal / external departments

. Excellent communication, inter-personal & team building skills with

proficiency at grasping new technical concepts quickly & utilize the same

in a productive manner

CORE COMPETENCIES

Installation & Commissioning:

. Anchoring on-site installation & commissioning activities to ensure

completion of project within the time & cost parameters and effective

resource utilization to maximize the output

. Carrying out the modifications and major repairs of equipment to improve

efficiency by fault finding.

Project Management:

. Handling the project activities involving working out various

requirements with respect to plant, machines, manpower & monitoring

overall project operations for ensuring timely completion

Maintenance & Operations:

. Planning and effecting predictive & preventive maintenance schedules for

various equipment to increase machine uptime & equipment reliability

. Implementing schedules and carrying out periodic checks to ensure

performance and maintaining requisite documents for the same

EXPERIENCE

Since Jun'13 with Shree Cement Ltd., Baloda Bazar CG (Shree Raipur Cement

Plant Project) as Sr. Engineer-Instrumentation

Role:

. Overseeing the indenting of material for Bihar Grinding Unit and Shree

Raipur Cement Plant.

. Preparing and keeping a track of Drawings & Documentations for SRCP

Project.

. Involved in Inventory Control and Project Planning Work.

. Involved in Procurement of Plant Machinery and Automation System.

. Involved in Errection, Installation & Commissioning activities at Project

Site.

. Technical Support to Purchase-Commercial Department.

Jul'10-Jun'13 with Heidelberg Cement India Ltd., Narsingarh

Growth Path:

Jul'10 - Jul'11 GET (Graduate Engineer Trainee)

Jul'11 - Mar'12 Assistant Manager

Mar'12 - Jun'13 Deputy Manager

Role:

. Undertook the following activities:

o Maintenance, Logic Development and Troubleshooting of ABB's DCS

(System 800xA) Control Builder M Professional along

with I/O Racks

o Maintenance, Logic Development and Troubleshooting of Allen Bradley,

Siemens PLCs along with their I/O Racks

o Design & Development of Process Graphics with ABB's DCS Graphic

Builder and Rockwell's Factory Talk View SCADA

o Maintenance and Troubleshooting of Weigh Feeders & Solid Flow Feeder

(Kiln Feed, Raw Mill, Coal Mill Feed and Coal

Firing System)

o Maintenance and Calibration of CO, SO2, NOX & O2 Analyzers

o Maintenance, Troubleshooting & Tuning of PI, PID Based Controllers

o Maintenance and Calibration of various types of Smart Sensors and

Transmitters

o Calibration and Operations of Smart Sensor & Transmitter using HART

Communicator

o Routine Calibration Check of Weighing Systems such as Kiln Feed, Coal

Feed, Weigh Bin & Weighbridges

o Routine Maintenance of Equipment's used in Quality Control Laboratory

o Routine Maintenance of Opacity Meters, CAAQMS & CEMS System

o Routine Maintenance of 40KV UPS with its redundant

o Execution of Refurbishment/Capital Type Jobs as part of Annual

Maintenance Plan

o Maintaining of Spares for Instrumentation, Transducers/ Sensors and

other equipment

. Oversaw maintaining of daily checklist of all equipment and ensured its

proper implementation

. Ensured adherence to safety procedures for safety of self and team

members

. Undertook proper risk assessment for all the above jobs with zero

accident

Highlights:

. Attended the following trainings during employment:

o "Behaviour Based Safety" from Hero Mindmine Institute Limited, Gurgaon

o "BE THE BEST-Supervisory Skills" from Hero Mindmine Institute Limited,

Gurgaon

. Played a key role in Installation of Raytek Shell Scanner to scan shell

temperature of two parallel kilns with single shell scanner.

. Instrumental in handling the CAAQMS and CEMS Projects as a Team Leader

. Successfully laid down OFC and RF Network between CAAQMS, CEMS and CCR-PC

Project Handled (With Team):

. Erection and Commissioning of 5000 TPD FLSmith Cement

Plant(Clinkerisation Unit) at Heidelberg Cement, Damoh

. Installation and Commissioning of ABB's DCS (System 800xA), IO

Configuration and Logic Development (Control Builder) as per Block

Interlocking Diagram with ABB team in Line-I, Line-II & Crusher Section

. Installation & Commissioning of 250KW DC Drive (ABB DCS800) for 15 Km.

Long Ropeway used for Clinker Transportation to the Grinding Unit

. Installation & Commissioning of Weighfeeders of Transweigh India Pvt.

Ltd. for Lime Stone, Coal and Sweetener

. Installation & Commissioning of 2 Nos. of CAAQMS Stations at Staff and

Worker Colony and 3 Nos. of CEMS System

. Installation & Commissioning of 7 Nos. of Opacity Monitor to Measure SPM

. Installation & Commissioning of Single Shell Scanner to Scan Shell

Temperature of Two Parallel Kilns

. Up-gradation & Automation of Stacker and Re-claimer.

. Installation & Commissioning of Beltweigher of Transweigh in Raw Mill and

Crusher

. Installation & Commissioning of Remote Operated Slide Gate at Factory

Main Gate

TRAININGS

. PLC Programming & Installation from Advance Training Institute of

Electronic & Process Instrumentation, Dehradun

. SCADA Programming & Applications from Advance Training Institute of

Electronic & Process Instrumentation, Hyderabad

. Data Communication & Computer Networking from I.T. Computer Institute,

Gwalior

. Industrial Automation from Futuronix Automation Pvt. Ltd., New Delhi

. DCS (HC900 Honeywell) Programming & Applications from Advance Training

Institute of Electronic & Process Instrumentation, Hyderabad

EDUCATION

2010, B.E. (Electronics & Instrumentation) from Technological University of

MP, RGPV, Bhopal with 73.2%

IT Skills: Conversant with MS Office, ERP/SAP and Internet Applications.

PERSONAL DETAILS

Date of Birth: 30th June 1989

Permanent Address: Ekta Puri Colony Street No. 1, Near 14th Bn. Kampoo,

Lashkar, Gwalior-474001, MP

Present Address: C/o Mr. VP Tripathi, Ganesh Chowk Baloda

Bazar, Bhatapara, Near Raipur-493332, Chhattisgarh

Languages Known: English, Hindi and Urdu

Marital Status: Married

Current CTC: 6,45,490 INR/Annum + Company Benefits [pic]

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