Engineer Plant

ASHFAQ ISMAIL P.N

E-mail: *********@*****.***

Mob: 009****-*******

OBJECTIVE

A suitable position in an organisation that will effectively utilize my technical,

communication,leadership and motivational skills in the growth of that organisation by

sheer hard work and positive attitude thereby make me successful in achieving my

professional goals and dreams.

Specific skills

Experience d Chemical engineer and Nebosh certified Safety Officer, worked in

Petrochemical and Oil and Gas field, Effective Production and Safety controlling process of

operations in the company, experienced in following operation s and training to wide industries in

Planning, Procurement, Warehouse, Process, Maintenances,, Servicing, Coordination with

Subcontractors .Ensuring in meeting statutory requirements of local bodies and international

standards on all operations . Hazard assessment of all chemicals used on site . Risk to process

operation checked on daily basis .

Expertise

Process control automation software Siemens MIddlle Ware of manufacturing process,

Reactor controlling and maintaining safe operation. Risk analysis of daily risk and non routine

operations in production, maintenance coordination with contractors and service providers for

batch reactor operation, pump, compressors mixing reactors, safety activities like leak

containment, Risk assessment, JSA, COSSH, PTW and training employees are done as well .hazard

assessment of chemicals used .

Accomplishments

Trained in Fire Fighting, First Aid, Dangerous goods handling, Emergency spill response, SAP training module, Matlab, GP, Focus, C++,Underwent training for EHS accreditation

Undertook HSE NEBOSH While working in production plant maintained zero accident records in

newly commissioned plant in BASF KANOO, . Attained maximum production records for plant.

ACADEMIC PROFILE

Course University Percentage Institution

B.Tech in Chemical 6.34(GPA) TKM College of

University of Kerala,

Engineering, Year of Engineering,

Trivandrum, Kerala

passing-2009 Kollam, Kerala.

Twi, Dubai

Nebosh Safety IGC 8.5 (GPA) TWI, UAE

knowledge village

ST JOSEPH HIGHER

12th (2005 Kerala State Board 80% SECONDARY

SCHOOL, Tellicherry

INDUSTRIAL EXPERIENCE

IPC PUR SYSTEM

Currently working in Armen international- IPC PUR system as Production Engineer and

Safety officer for overall group, controls the automation reactor of Rigid foam production. The

polyol addition, surfactants and catalyst control for the process are regulated and indicted .

Inspection of the plant along with plant manager and detailed study of entire plant process,

documentation including raw material, intermediates and product quantity calculation. Safety

process of production, Coshh assessment, JSA analysis, Issues safe system of work for risky tasks

and daily check list issued to workers and supervisors. Risk Assessment, toolbox talks, safety

oriented trainings, auditing, inspection Collect data from laboratories and assist in process trouble

shooting, Controls the overall production of polyurethane foam, approves formulations, carry out

planning of the materials, and maintains the maintenance of compressor . Responsible for

procurement of raw materials for polymer production, all the necessary measurements such as fire

fighting, emergency response team, first aid fighters and Sprinkler system

.

BASF POLYURETHANE SYSTEM

Worked in Basf Polyurethane system in Dubai Industrial city, Polyol and MDI manufacturing

as Production supervisor for about 1 year . Controlled the two Batch Reactors producing Rigid

Polyol .Batch control of MDI in manual mixer reactor. Assists in The maintenance of the process

reactor .Electrical control system,pumps, valves, testing process, Experienced in Automation

Siemens Plc and Middleware Software, which controls the reactors. Familiar with the development

of Rigid foam formulation and Density measurement of foam. Controlled the pre polymer mixing of

Isocyanate in Container mixing station. Obtained training in SAP implementation in production and

did the production planning in the company. Zero accident record was maintained in Basf

Polyurethane system. Carried out the risk assessment for the production area, Trained the staff for

safety related process in production.

BPCL KOCHI REFINERY

1Year worked as a Production supervisor in Bharat Petroleum Corporation limited.

Responsible for safe start up, shutdown and emergency operation.

Reporting all the abnormalities and failure to the Electrical/Mechanical/Instrument

maintenance team and to take corrective measures & routine checkup of all process

equipments.

Controlling and maintaining process parameters as per technical region.

Identify and assess plant operating problems and suitable action to take and quickly

resolve problems to continue normal operation.

Start up of various pumps and maintaining dosing rates with the help of metering

pumps..

Co-ordinate with the technical & Maintenance Service department to solve the

problem.

Health Monitoring of Rotating Equipments.

The experience also covered Refinery process Overview, Crude Refinery Economics,,

Pumps, Compressors, Turbines Static equipment, Storage tanks, valves, piping, Pressure vessel, Heat

transfer equipment, Heat exchangers, Process furnaces, Steam, Generators, boilers, Power

generators, Gas Turbine Generators, Steam Turbine Generators, Safety, Fire engineering, Hazop, ISO,Industrial first aid .

FUGRO MIDDLE EAST

1 month training experience in Fugro middleast chemical laboratory,Dubai

PROJECT

Design of Distillation column using Matlab

In this project a high level language Matlab is used,the program has used Macabe and

Thiele method for separation of binary mixtures only

This will help Chemical Engineers undergraduates to find number of stages in a distillation

column

TECHNICAL ASSOCIATIONS

Indian Institute of Chemical Engineers [IIChE]

TKMCE-BPCL Kochi Refinery Encon Club

COLLAGE LEVEL ACHEIVEMENTS

One of the organizers of CONJURA ’09, Combined National Level Technical Fest of

TKMCE.

Member of Organizing Committee of CHEMFEST ’07, A National Technical

Symposium

One of member in TKM-BPCL KRL Encon Club and IIChE Students Chapter

Member in National Service Scheme of TKMCE

.

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