production engineer

LALIT SHARMA

Address: H.NO- ***, Sector - **B, GURGAON

Cell: +91-880*******, 955-***-****; Email: *************@*****.***

Career aspiration

Desire to work in a company that will use my knowledge, talent, hard work, dedication and sincerity in a well

manner. I am looking for the great opportunity as a production engineer that offers me challenging assignments,

professional development and career growth.

Professional Experience

Company: JAY USHIN LTD, Gurgaon, India.

Role: Production engineer from Aug 2010 – till date

Key Responsibilities handled:

• Preparing and implementing action plans effectively to maximize overall equipment

efficiency of production machines.

• Distr ibution of work load to operators in order to achieve daily production target.

• Planning day to day production to achieve maximum production.

• Ar ranging, repairing and maintaining tools.

• Ut ilization of manpower accurately.

• Troubleshooting and solving technical problems.

• Handling skilled manpower and administration of shop f loor.

• Analysis of daily tool consumption and generation of production reports.

• Ensured proper housekeeping and coordinating with workers.

• Simultaneously working towards productivity and quality improvement through Kaizen

activities.

• Record preparation of tool history coordinating with purchase, planning, stores, tool room.

• Responsible for suggestion and Kaizen activities.

• Removing useless work.

• Preserving discipline according to safety rules.

• Implementation of safety audits, 5’s.

• Organizing quality circles in department.

• Development of operator through mult i skill.

• Conducting continuous improvement projects.

• Encouraging activities for new product development.

• Examine the needs for t raining and provide the job t raining to departmental personnel.

• Preparing management information reports to ensure progress in the department.

• Ar ranging certain t raining programs to enhance productivity using improvement

techniques such as 5’s six sigma.

• Fool proof System (POKA YOKE), 7-QC tools.

• Well handling the Inventory process.

• Daily monitoring the line rejection & analyzing it by fishbone diagram using WHY-WHY

analysis and finally taking into account the CAPA and monitoring i t with stability rate.

• Analysis on Rejection & minimizing the high priori tize rejection by Quality core tools like

W HY-WHY Analysis, Cause and Effect diagram.

• Implementing the POKA-YOKE for improving the target process & raising the Detection &

Occurrence level to reduce the r isk assessment.

• Preparation of monthly reports.

• Process audit as per control plan and review of process and product.

• Conducting In ternal Audits, Product & Process Audits to ensure Quality of product.

• Timely reviewing the Assembly line setup as per control plan for fur ther improvement in

t he process and reducing the r isk assessment and also to update i t if any changes occur in

p rocess.

• Compiling reports on weekly basis to analyze the root cause for quality problem & line

s toppages.

• Review & Preparation of Process Control Sheet, Work Inst ructions and Quality Alerts,

OEE Data, and Productivity data

• Improvement of house line assembly to meet customer's requirement.

• Set up Approval verification & verify the critical stations with critical parts.

• Implement kaizen ideas and POKA-YOKE for improving the detection level.

• Follow up 3M, 3G rule.

• Maintaining the data related to Production & Rejection.

• Preparing Daily Reports viz Daily Production vs Daily Rejection Reports on POKA-YOKE,

Check Sheets and Scrap Details on OEE.

• Preparing the Daily Downtime Analysis Report.

• Enhancing 5’s, Kaizen, Quality Circle activities.

• Area of Expertise

• Troubleshooting, Quality Control, Exposure to work with modern Operational excellence

l ike 7QC Tools, 5S, KA IZENS, Quality circle, WHY-WHY Analysis, Fishbone analysis and

P rocess Check Sheet and Problem solving methodology for providing better

countermeasure against defects.

• Continual improvement by implementing KA IZEN activities, 7- QC Tools, POKA-YOKE.

• Ensuring cost effective production via. Technical t roubleshooting of problems occur ring in

p rocess.

• Design & implementation of production systems, methods & procedures in accordance

w ith ISO/TS 16949:2009 standards in the Organization.

• Parts Inspection.

• 3M, 3G rule.

• To prepare the countermeasure against the internal quality problem, customer line return

p roblem.

• Implementations of Kaizen, POKA - YOKE system.

• Training the operators / inspectors.

• Well versed in MS-Word, Excel & Power Point.

Achievements

• Saved 25 lakhs by the proper estimation and application of grease material at Jay Ushin

l td.

Personality traits

• Very good learner, self motivated with positive attitude.

• Result oriented, strong will power and better planning and coordination.

• Enthusiasm to learn new concepts/practices.

• Easily adaptable nature

.

Educational Qualifications

S. No. Qualification University Year %age Division

1. Secondary U.P. BOARD 2004 64.5 % First

2. DIPLOMA B.T.E. U.P. 2007 75.23 % First

(Mechanical)

3 B.TECH. (Mechanical) U.P.T.U. 2010 62.8 % First

Training

Safety,5’S, 3K, 3R, 3G, KA IZEN, MPS, QUALITY CIRCLE, MPS, DWM t raining by

(Maruti center for excellence).

Personal Particulars

Date of Birth : 15 July 1990

Languages Known : English and Hindi.

Hobbies : Surfing and Listening Music

Marital Status : Married

Nationality : Indian

Declaration

I hereby declare that the given information is true and correct to the best of my knowledge and belief.

LALIT SHARMA

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