Engineer Plant
Resume:
KUNAL SHAH
*************@*****.***
Experience Summary
Instrumentation & Control Engineer with three years of experienced that
include
a) P&ID drawing and related Instruments data sheets, Loop drawings,
Hook-up drawings, Instrument Index, Vendor documents review &
verify, Preparation of I/O list and BOM.
b) Installation & Troubleshoot the Field Instruments, Calibration of DP
& Temperature transmitter, Field Instruments Loop checking & I/O
checking, Control valve troubleshooting, Stroke Checking of valves
and On-Off valves to ensure the Open and Close Indications,
Selection of Instruments. Knowledge of Siemens S7-300 & 400 PLC,
Wonderware InTouch SCADA, Allen Bradley RSLOGIX-500 PLC, WinCC
Flexible. Knowledge of Hazardous area classification for
Instrumentation, IP protection and ANSI standard. Experience in
handling instruments of Emerson, E&H, and Fisher, Worked with the
latest Smart field Instruments with HART
Career Objective
Seeking a position as an Instrumentation & Control system engineer to your
requirement where my experience, training and good work habits will be an
asset to your company.
Education Summary:
. Master's in Manufacturing System Engineering - 2011
o Specialization in SYSTEM AUTOMATION NEW JERSEY INSTITUTE OF
TECHNOLOGY, Newark, New Jersey, USA
o Graduation Date: December 2010, GPA: 3.0/4
. Bachelor of Engineering in Instrumentation & Control - 2008
o SARVAJANIK COLLEGE OF ENGINEERING & TECHNOLOGY, SURAT, GUJARAT,
INDIA,GPA: 3.8/4
Core Competencies
. Siemens S7-300 PLC Programming
. SCADA ( Wonder ware In touch 9.0 & 10.0 )
. Working knowledge of Allen Bradley PLC ( RS Logix 500 PLC)
. Calibration of all types of Instruments applicable for viewing,
measuring & controlling process parameters like Pressure, Temperature.
. Hardware Configuration of PLC
. Basic of AutoCAD 2012
. MS Office tools
. Having working knowledge of PID Controller.
. Knowledge of Hazardous class & IP protection
. Having proficiency& knowledge of control loops and application,
testing & commissioning.
. S7-300 and 400 PLC & Allen Bradly RS Logix 500.Certifide in PLC by
NCVT . Knowledge of the various controls of instrument and their
function and troubleshooting. PID controller, SCADA (Wonder Ware In
touch 9.0 & 10.0).
Trainings:
Industrial Process Technology
. Industrial Automation Training
. Creating New Application with Wonder ware, Siemens SCADA Software for
Various Process/ Application & Creating Alarms, Events Real-Time &
Historical Time Trending, M.I.S Reports and its communication with
Hardware I.E. PLCs Controllers, HMI's.
. RS Logix-500 for Allen Bradley Hardware Family and Simatic Siemens S7-
300 PLC, Allen Bradly PLC RS Logix 500 logic development.
Parijat Controlware September 2014 to present
Cypress,TX
Role: Control Engineer
. PLC Programming
. HMI Screen development
. SCADA
Work Experience: 2007 to 2009
Essar Steel Limited, Hazira, India.
Role: Assistant Manager
Project 1: HBI Plant (Hot Briquetted Iron Plant)
HBI plant of ESSAR STEEL Ltd. Is the world's largest steel manufacturer of
Iron .its capacity is 7MTPA with six modules that can produce HBI ( Hot
briquetted iron),HDRI and CDRI products. It uses the MIDREX technology
.All the plants are Natural Gas based and are fully automated. The plants
are highly environmental friendly and have least Carbon footprints among
the various other iron producing plants like Corex and BF. The products are
used in Steel Melt shops to produce steel.
Successfully completed the following tasks
. Worked with the latest Smart field Instruments with HART
. Experience in handling instruments of Emerson, E&H, and Fisher.
. Worked with Gas Analyzers of FUJI and know sample handling systems and
calibration.
. Field Instruments troubleshooting and Installation of field
Instruments.
. Calibration of DP and Temperature transmitter.
. Worked with Siemens S7-414H PLC.
. Review & Verifying of P&ID drawing, Loop drawing, Instrument Index and
related Instrument data sheets.
Work Experience: 2011 to 2013
Essar Steel Limited, Hazira, India
Role: Assistant Manager
Project 2: Coke oven project
Cocking coal to be converted in to coke (which is having carbon content) &
this can be used in blast furnace &corex plant as a fuel. By product of
coke oven is coke oven gas whose calorific value is 4200 kcal/sm3.This can
be used as a fuel for generating power & various processes in steel plant.
Successfully completed the following tasks:
. Preparation / Detailing of Instrument data Sheet.
. Working knowledge of hardware configuration of Step7 PLC and
programming.
. Reviewing & Verifying loop drawings.
. Review &Verifying of P&ID diagram and related instrument data sheets.
. Responsibilities of calibration of field instruments including
transmitters (DP Pressure, temperature etc.
. Vendor document reviews.
. Preparation of BOM.
. Reviewing & verifying Instrument Index.
. Knowledge of Hazardous Classification
. I/O list preparation based on P&ID diagram.
. Selection& Sizing of Instruments such as (Transmitters, Gauges,
Tachometer, push button, proximity switch, sensors Etc
Project 3: Erection & Commissioning of RHTOB (Ruhrstahl Heraeus Top Oxygen
Blowing) Plant
This unit is used to get purest steel grade. The RHTOB plant is designed
based on vacuum system and oxygen blowing system. When liquid steel come
from ladle furnace it is treated in RHTOB. 200 T Ladle lifting
hydraulic system, Argon & nitrogen purging valve rack system, Vacuum
locking system, Oxygen blowing system, Material feeding system, Burner
system, Moving vessel transfer car system.
Successfully completed the following tasks:
VESSEL PRE HEATER
. Identify of each field instrument with preheater P&ID
. Correction of wiring from field instrument to JB
. Loop checking of each instrument with JB & preheater panel
. PT, Pressure switch, solenoid valve, motorized valve connection
from field to JB to preheater panel
BURNER 1 & 2
. Identify of each filed instrument with Burner 1 & 2 P&ID
. PT, DPT, TT, shutt off valve, oxygen and natural gas FCV valve
connection with JB to Burner 1 & 2 panel
. Loop checking of each instrument with JB to Burner 1 & 2 panel
. Calibration of Oxygen & Natural gas FCV valve
OTHER AREA OF RHTOB PLANT
. MCC RIO& PLC Panel loop checking with field instrument
. Instrument loop checking successfully completed.
. Cable connection of MCC RIO& PLC Panel with field devices
instruments
. PROFIBUS network connection & loop checking
. Installation, Calibration & Commissioning of Instruments
. Field instrument I/O Checking and troubleshooting
. Control valve troubleshooting
. Calibration of field instruments including Transmitters (Pressure,
Radar level transmitter, Temperature etc.
. Calibration of Fuji Infrared gas analyzer ZRJ-6
Project 4: Blast Furnace
Solid raw materials are charged from the top of the Blast furnace through a
tilting-rotating distribution chute via a receiving bin. Hot Blast is
injected into the furnace through circular tuyeres situated along the
circumference of the furnace, just above the hearth. The Blast burns the
Coke, which then produces heat to melt the Iron bearing material and flux,
and also generate the reducing gases to reduce the Iron compounds to
metallic Iron.
Successfully completed the following tasks:
. Continuity checks from Instrument to Junction Box and Junction Box
to DCS/PLC
. Leak Tests of Impulse and Pneumatic tubes
. Range checking/setting of transmitters and switches as
specifies/required.
. Identifications checking like TAG Plates and Ferrules
. Logics and Loops check ( Will be done along with the Systems
Engineer of DCS/PLC Vendor)
. All the Input/Outputs to DCS/PLC.
. Stroke Checking of Valves and On-Off Valves to ensure the Open and
Close Indications.
. Indications of all the Open Loops to be checked.
. Simulating the Closed loop control element and the response of the
loop to be checked.
. Profibus DP for PLC to RIO communication.
References:
Available upon request
Contact this candidate